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1、窗体底端摘要 本设计介绍了碳酸饮料的市场情况,未来市场走向。进行了工厂选址、产品方案设 计、生产工艺及论证,并以可乐型碳酸饮料为例进行了物料衡算、水电用量的估算、设 备选型、劳动力估算、辅助部门设计。其中以生产工艺论证和车间布置为重点,对车间 门、采光、楼盖、地坪、内墙面、柱子进行了设计。并据此绘出了工艺流程图、生产车 间平面布置图、全厂布局图共 3 张。生产工艺采用先进技术和设备,使生产效率得到 了提高,同时减少了劳动力。车间和全厂的布局都符合 GMP 卫生管理体系和HACCP 质量管理体系。 关键词:碳酸饮料;工艺论证;车间设计 ABSTRACT This design contains
2、the market conditions of carbonated drinks and the tone of the market in the future. Site selection of factory, the design of produce scheme, production technique and argumentation are all analyzed in this paper, furthermore, based on the example of carbonated drinks of cola type this paper elaborat
3、es the calculation of materials, the estimation of water and electricity consumption, the type selection of equipment, the estimation of labor force and the design of auxiliary department, with emphasis on production technique and plant arrangement. In this paper four design diagrams including proce
4、ss flow diagram, the floor plan of workshop, the sectional drawing of workshop and the layout diagram of the plant are plotted on the basis of the design of the door ofworkshop, delighting, floor system, ground, inside metope and pillar. With the advanced technique and equipment, the production effi
5、ciency is improved and the labor force is reduced. The layout of workshop and plant correspond with GMP management system. health care management system and HACCP quality, 四川理工学院学士学位设计 KEYWORDS: carbonated drinks; technology demonstration; the design of workshop 目录 目 录摘要 ····
6、3;···························· ABSTRACT ····················
7、············ 第 1 章 绪 论 ······························ 6 1.1 碳酸饮料的现状 ···
8、3;······················ 6 1.2 碳酸饮料的定义和类 ······················· 2 1.3 碳酸饮料
9、的负面影响 ························ 2 1.4 设计目的 ·······················
10、······ 8 1.5 设计依据 ····························· 3 1.5.1 根据计划任务书规定的产品品种、质量、规模进行设计 ······ 3 1.5.2
11、 主要设备的能力应与工厂规模相适应 ·············· 3 1.5.3 合理的选择工艺流程和设备及设计指标 ············· 3 1.5.4 全面解决工厂生产、场外运输和各处物料储备的关系 ······· 9 1.5.5 注意考虑工厂建成后
12、生产挖潜的可能和留有工厂发展余地 ····· 4 1.5.6 合理考虑机械化、自动化装备水平 ··············· 4 1.5.7 注意环境保护、减少污染 ·················· 10 1.5.8
13、 方便施工、安装、方便生产、维修 ·············· 10 第 2 章 厂址选择和总平面设计 ······················ 11 2.1 厂址选择 ·····
14、83;······················ 11 2.1.1 厂址选择应从以下几方面考虑 ················· 6 2.1.2 厂址选择报告的内容 ···
15、183;················· 7 2.1.3 结合而论,厂址选择的原则可归纳为如下几项 ·········· 7 2.2 厂址选择说明 ···············
16、········· 13 2.3 总平面设计 ·························· 8 2.3.1 总平面设计的基本原则 ·········
17、183;·········· 8 2.4 总平面设计说明 ························· 10 第 3 章 碳酸饮料工厂工艺设计 ········
18、183;············· 17 3.1 产品方案的要求 ························· 17 3.2 班产量的确定 ······&
19、#183;··················· 17 3.3 碳酸饮料生产工艺流程 ······················ 18 3.3.1 工艺流程说明 ··&
20、#183;···················· 19 3.3.2 碳酸饮料的质量指标 ···················· 219 3.4 生产物料衡算 ···&
21、#183;······················ 27 3.5 设备选型 ·························
22、··· 28 3.5.1 水处理设备 ························ 28 3.5.2 暂存罐 ··················
23、········ 29 3.5.3 不锈钢饮料泵 ······················· 30 3.5.4 化糖罐 ··············
24、;············ 30 3.5.5 硅藻土过滤器 ······················· 31 四川理工学院学士学位设计 3.5.6 糖浆调配罐 ·······&
25、#183;················ 3.5.7 真空脱气罐 ························ 3.5.8 紫外线杀菌机 ····
26、3;·················· 3.5.9 二氧化碳净化器 ······················ 3.5.10 冷却-混合-碳酸化联合机 ···
27、3;·············· 3.5.11 全自动冲瓶灌装旋盖机 ··················· 3.5.12 全自动瓶盖印码机 ··········
28、3;·········· 3.5.13 单侧面加圆瓶贴标机 ···················· 3.5.14 CIP 清洗系统 ··············
29、;········· 3.6 水电用量的计算 ························· 3.6.1 用水量计算 ···········
30、83;············ 3.6.2 用电量计算 ························ 3.7 车间工艺布置 ·········
31、183;················ 3.7.1 生产车间工艺布置的原则如下: ··············· 3.7.2 生产车间布置说明 ············
32、········· 3.7.3 劳动力计算 ························ 第 4 章 辅助部门设计 ············
33、83;············ 4.1 仓库 ······························ 4.1.1 原料仓库 ····&
34、#183;···················· 4.1.1 包装材料仓库 ······················· 4.1.3 成品仓库 ··
35、;······················· 4.2 研发中心 ·························&
36、#183;·· 4.2.1 研发中心的任务 ······················ 4.2.2 研发中心的装备 ····················&
37、#183;· 4.3 品控中心 ···························· 4.3.1 品控中心的任务 ················
38、······ 4.3.2 品控中心的组成 ······················ 4.3.3 品控中心的装备 ·················
39、····· 4.3.4 品控中心对建筑的要求 ··················· 4.4 机修室 ·····················
40、83;······· 4.5 全厂生活设施 ·························· 4.5.1 办公楼 ············
41、3;············· 4.5.2 食堂 ··························· 4.5.3 更衣室 ······&
42、#183;··················· 4.5.4 浴室 ··························· 4.5.5 厕所
43、 ··························· 4.5.6 员工宿舍 ·····················
44、;···· 4.5.7 配电房 ·························· 4.5.8 污水处理站 ················
45、;········ 第 5 章 食品工厂卫生 ·························· 5.1 厂、库环境卫生 ···········
46、183;············· 5.2 厂、库设施卫生 ························· 5.3 加工卫生 ·······
47、83;···················· 5.4 厂区公共卫生 ·························· 31 31 31
48、 32 32 33 33 33 33 29 29 35 35 35 35 37 38 38 38 38 39 39 39 39 40 40 40 40 41 41 41 41 42 43 44 39 39 39 45 46 46 46 47 47 目录 5.5 车间卫生 ···························
49、183; 5.6 常见的消毒方法 ························· 5.6.1 漂白粉溶液 ························ 5.6.2 氢氧化钠溶液 ······················· 5.6.3 过氧乙酸 ············