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1、THE HANDBOOK FOR WATERWALL AND BUCKSTAY ERECTION(1X600 MW THERMAL POWER PLANT, INDIA)CONTENTS1.BASIS FOR PREPARATION错误！未定义书签。2. PREPARATION AND CONDITIONS BEFORE OPERATION42.1Technical Preparation42.2 Operators Allocation42.3 Instrument and Tool52.4 Machinary Equipment52.5 Safety Apparatus52.6 Prece
2、dure Change63. OPERATIONAL METHODS, PRECEDURE AND DETAILS63.1 Methods63.2 Procedure63.3 Details73.3.1 Equipment Examination73.3.3 Header Clean-up and Pipe Ball Passing Test73.3.4 Waterwall Assembly83.3.5 Buckstay and Ironwork Assembly83.3.6 Door Hole Assembly83.3.7 Waterwall and Buckstay Component M
3、ounting83.3.8 Cautions94. CONTROL POINTS SETTING-UP, USUAL QUALITY ISSUES AND PREVENTION94.1 Control points94.2 Quality standards and requirements104.3 Prevention124.4 Requirements on quality record135. SAFETY 135.1 Safety Prevention and Measures135.2 Regarding to the Construction Staff145.3 Require
4、ments on all the Machinery, Tool, Lifting Wires and Devices：141. Basis for Preparation Technical Specifications on the Electric Power Construction and Acceptance(boiler part) DL/T504796 Quality Inspection and Assessment of Coal-fired Power Plant Construction(boiler part, 1996 edition) Specifications
5、 on the Quality Acceptance of Structure Steel Engineering and Construction GB502052001 Standards on the Quality Inspection and Assessment of Structure Steel Engineering and Construction GB5022195 Lifting and Delivery(Water and Hydrogen Power Press) Operational Procedure on the Safety of Electric Pow
6、er Construction(coal-fired power plant part) DL5009.12002 Standards on Quality Inspection and Assessment of Coal-fired Power Plant Construction(welding part) Technical Specifications on Safety of Temporary Electricity at Construction Site Relevant files such as design drawings, bidding documents, co
7、ntract and so on.For the above standards, the newest will prevail if any published.2. Preparations and Conditions before Operation2.1 Technical PreparationNo.Necessary ConditionsRemarks1For the drawings, the problems discovered in the reviewing process were resolved, and they had been handed down, o
8、f which it were kept with records.2Operation instruction preparation and discussion completed, approved, and distributed and recorded within the list.3Commence Report approved4All the necessary procurement or machined parts completes with the statistic, approval after reported to material supply dep
9、artment, and already purchasing.5The drawings have been distributed with record.6Relevant papers, such as self-inspection record, construction record, on-site meeting record, inspection forms, etc, were all distributed within list.7The construction staff shall move to get familiar with the drawings
10、and requirements on the technique and quality, and make the construction scope, contents and order defined.8Regarding to safety, the technical explanation and signature of its document was completed.2.2 Operators AllocationPostNumberObligationLifting and Assembling Chief-in-Charge1Being in charge of
11、 lifting and assemblyTechnician1drawing, scheme, acceptance and measurementConstruction Supervisor2coordinate with acceptance and measurement, find out structural memberslifting Operators4equipment lifting, combination, downloading and transportingcoordinating worker10coordinate with equipment lifti
12、ng, combination, downloading and delivering.Erection Operators40frame erection, equipment counting, ball passing and site clearance, assembly at ground, erection in high.Scaffolding Operators6scaffolding, steel cat ladder, soft cat ladderWelders15on-site weldingWarehouse Management Staff1management
13、on the tool or equipment accessing to the warehouseOperators6hoister operationDrivers3on-site transportationProfessional Safety Supervisors2onsite safety and well-management of construction2.3 Operational Instrument and ToolNo.NameTypeAmountRemarks1steel tape measurer100m1qualified through contrast,
14、 and being on shelf time.2steel tape measurer50m1qualified through contrast, and being on shelf time.3chain block10t4qualified through tensile force test4chain block5t4qualified through tensile force test5chain block3t20qualified through tensile force test6chain block2t60qualified through tensile force test7jack10t48shackle5t129shackle3t4010steel ruler1m211steel ruler2m212glass pipe level50m113polishing machine1001014guide rope100m215B.W plier2016plumb line417electric grinder1018hanger rod adjusting tool119Sample Maker220cut
