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1、Tetra Alsafe training利利 乐乐 无无 菌菌 罐罐 培培 训训NO ISB EQUIPPEDNo ISB equippedINDEX目录目录 Pre-sterilizing预杀菌101 - 116Production生产1001 - 1101CIP清洗601 - 632Depress. After prod.生产结束后卸压 501 - 502Filling/Empty line填充/排空管道301 - 305Fil. tank from ster.从消毒机至无菌罐200 - 220No ISB equippedIndexPre-sterilization101预杀菌步骤10
2、1Pre-sterilization102预杀菌步骤102Pre-sterilization103预杀菌步骤103Pre-sterilization104预杀菌步骤104Pre-sterilization105预杀菌步骤105Pre-sterilization112预杀菌步骤112Pre-sterilization111预杀菌步骤111Pre-sterilization110预杀菌步骤110Pre-sterilization107预杀菌步骤107Pre-sterilization106预杀菌步骤106Pre-sterilization113预杀菌步骤113Pre-sterilization11
3、4预杀菌步骤114Pre-sterilization115预杀菌步骤115Pre-sterilization116预杀菌步骤116Production 1001生产步骤1001Step number: 101 Step time: 30SecDrain 1.0 Bar steam supply lineFully openFrom step 101-112从步骤101-112全开No ISB equippedIndex100%100%Step number: 102 Step time 30SecDrain 2.7 Bar steam supply lineNo ISB equippedInd
4、ex100%100%Step:103Pressurize 1. Pressurize tank to 1.0 Bar. PT130No ISB equippedIndexA100%100%Step number: 104 Step timer: 300SecDrain 1No ISB equippedIndex100%100%Step:105Pressurize 2. Pressurize tank to 1.5 Bar. PT130No ISB equippedIndex10sec delay activated延时10秒动作100%100%AStep number: 106Drain 2.
5、 60SecNo ISB equippedIndex100%100%Step:107Pressurize 3. Pressurize tank to 2.0 Bar. PT130No ISB equippedIndex10sec delay activated延时10秒动作100%100%ANo ISB equippedIndexStep number: 110Drain 3. 60Sec100%100%Step:111 HeatingCondition to Next Step TT140, TT160, TT170 1250CNo ISB equippedIndex10sec delay
6、activated延时10秒动作100%100%ANo ISB equippedIndexStep:112Sterilizing 1800Sec ANDTT140, TT160, TT170 1250C100%100%AStep number: 113Cooling 1 150SecIf TT160110 0C, Activated如果TT160 Low level. 90secV102, V103, V105, V107B, V112, V113Condition SeeSub-Step 201-207BNo ISB equippedIndexStep number: 1004 Sub-St
7、ep 303Filling line 35SecV121, V123,V124, V125Condition SeeSub-Step 301-305BNo ISB equippedIndexSterilizer in ProductionStep number: 1101Ready for EmptyingNo ISB equippedIndexStep number: 1101Ready for Emptying, During sterilizer In CIP Sterilizer in CIPNo ISB equippedIndexStep number: 1101Ready for
8、Emptying, During sterilizer standbySterilizer StandbyNo ISB equippedIndexCIP step 601CIP步骤601CIP step 602CIP步骤602CIP step 603CIP步骤603CIP step 604CIP步骤604CIP step 605CIP步骤605CIP step 606CIP步骤606CIP step 607CIP步骤607CIP step 610CIP步骤610CIP step 611CIP步骤611CIP step 612CIP步骤612CIP step 613CIP步骤613CIP ste
9、p 625CIP步骤625CIP step 626CIP步骤626CIP step 627CIP步骤627CIP step 630CIP步骤630CIP step 631CIP步骤631CIP step 632CIP步骤632Step number: 601Pressurizing PT1301.0barNo ISB equippedIndexStep number: 602Draining 1 LS102 + 5SecAlsafe as Master or Internal PDA CIP unitNo ISB equippedIndexStep number: 603Circ. TankE
10、xternal CIP unit as masterNo ISB equippedIndexNo ISB equippedIndexStep number: 604 - 701Circ. V102, V112No ISB equippedIndexStep number: 604 - 702Circ. Traps + V107ANo ISB equippedIndexStep number: 604 - 703Circ. V107 + V125ANo ISB equippedIndexStep number: 631Depressuring.1 PT1300.2 BarNo ISB equip
11、pedIndexStep number: 632Depressuring.2 120SecNo ISB equippedIndexDepressuring step 501生产后卸压 步骤 501Depressuring step 502生产后卸压 步骤 502Step 500步骤 500No ISB equippedIndexStep number: 501Depressuring.1 after productionPT1300.2 BarNo ISB equippedIndexStep number: 502Depressuring.2 after production300 SecNo
12、 ISB equippedIndexFilling/Emptying line 301填充/排空管线 步骤 301Filling/Emptying line 304填充/排空管线 步骤 304Filling/Emptying line 305填充/排空管线 步骤 305Filling/Emptying line 302填充/排空管线 步骤 302Filling/Emptying line 303填充/排空管线 步骤 303Filling/Emptying line 300填充/排空管线 步骤 300No ISB equippedIndex1.0BarStep number: 300 (1001
13、, 1004, 1101)Start filling/emptying lineNo ISB equippedIndex1.0BarStep number: 301 (1001, 1004, 1101)Close Steam 2SecNo ISB equippedIndex1.0BarStep number: 302 (1001, 1004, 1101)Open to drain 3SecNo ISB equippedIndex1.0BarStep number: 303 (1001, 1004, 1101)Product line open to drainNo ISB equippedIn
14、dex1.0BarStep number: 304 (1001, 1004, 1101)Close to drain 3SecNo ISB equippedIndex1.0BarStep number: 305 (1001, 1004, 1101)Open steam 10SecNo ISB equippedIndexFilling from Sterilizer step 201从消毒机填充至无菌罐 步骤201Filling from Sterilizer step 202从消毒机填充至无菌罐 步骤202Filling from Sterilizer step 203从消毒机填充至无菌罐 步
15、骤203Filling from Sterilizer step 207从消毒机填充至无菌罐 步骤207Filling from Sterilizer step 220从消毒机填充至无菌罐 步骤220Filling from Sterilizer step 217从消毒机填充至无菌罐 步骤217Filling from Sterilizer step 216从消毒机填充至无菌罐 步骤216Filling from Sterilizer step 215从消毒机填充至无菌罐 步骤215Filling from Sterilizer step 200从消毒机填充至无菌罐 步骤200No ISB e
16、quippedIndex1.0BarStep number: 200 (1001, 1101)Start fill to tankNo ISB equippedIndex1.0BarStep number: 201 (1001, 1101)Cool steam Barrier 30secNo ISB equippedIndex1.0BarStep number: 202 (1001, 1101)Active V105 10SecNo ISB equippedIndex1.0BarStep number: 203 (1001, 1101)ACT V107B, DEACT V103 10SecNo
17、 ISB equippedIndex1.0BarStep number: 207 (1001, 1101)Filling ACT V101No ISB equippedIndex1.0BarStep number: 215 (1001, 1101)DEACT V101 10SecNo ISB equippedIndex1.0BarStep number: 216 (1001, 1101)Prepare for drain 10SecNo ISB equippedIndex1.0BarStep number: 217 (1001, 1101)Drain prod. Inlet 15SecNo ISB equippedIndex1.0BarStep number: 220 (1001, 1101)DEACT V102
