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1、整理pptCompanies and employees must pay close attention to industrial fork truckss safety. Fork trucks are dangerous equipment if they are improperly operated.Especially, fork trucks work in a narrow workplace or co-workers work in the same place. So companies must have a series of strict standards in
2、 relation to fork trucks training, operation and maintenance. All fork truck operators must have undergone both theoretical and practical training before operation of a fork truck and are required to undertake refresher courses.1. Foreword:Note: It is everybodys duty to pay attention to safety整理ppt整
3、理ppt2. Instruction of Fork Truck Driver Worker injuries mainly because drivers havent undergone formal training, or havent understood thoroughly the safety regulation, or operated carelessly.So, our slogan is Safety First for reminding and stressing the importance of safety. There are many different
4、 types of fork trucks with different load capacities, but some basic operations must be complied.Drivers must abide by all safety regulation during working.Keep safety regulation in mind!Comply with safety regulation anytime!No excuses to breach safety!Safety regulation protects your safety and heal
5、th!Safety rely on everybodys efforts!Basic principle: Safety First!整理ppt3. Safety Regulation of Fork Truck DriverKeypoint:Drivers must be familiar with and master each fork trucks operation and safety regulation before operate any industrial fork trucks. Please refer to Fork Truck Manual.Drivers mus
6、t check fork trucks and report any troubles everyday before operating.Driver must report any troubles during operating.Must use the specified oil, grease and fuel which meet the manual recommendation. 整理pptCheck Contents before operatingA.Check fuel, engine oil and coolantCheck the oil level of fuel
7、: observe the fuel indicator on monitr, or open the tank cover or use caliper for measuring. No using lighter to observe in case of fire. Check engine oil: too full engine oil will increase axles turn resistance so that leak oil.Little oil will result in engine working improperly. So drivers must us
8、e caliper to check oil level before operating.Check the coolant: the level must be between full and low marks.B. Check engine and each indicators in different speedsCheck engine: firstly start engine, dont warm engine in the idle speed, but check engine in different speed and with some loads for abn
9、ormality or not. 整理pptTurn off engine before add diesel. No smoking or using lighter when repair and add oil. Prevent oil from splashing on high-temperature parts.Be care of scald when discharging engine oil !Check PointsOnly after water tank cools , open the cover (2), be care of scald. (There are
10、some pressures in water tank)整理pptCheck each meters: firstly start engine, run charging indicator, oil temperature alarm, engine oil pressure alarm, engine oil temperature alarm, air filter alarm, fuel oil level alarm.To electric fork truck: besides the above, check battery temperature alarm, carbon
11、 brush alarm, battery discharge indicator. Check cooling water of fuel and engine oil for leakage. Before start machine, check ground for fuel or cooling water. After start, check fuel filter and joints for oil leakage. Note: Your hands and loose clothing far away from moving and hot parts after sta
12、rt the fork truck.C. Check steering wheel, brake, tyres,lights, horns and wipers Steering Wheel: stop fork truck, turn steering wheel left/right, the turning clearance is less than 10, push steering wheel up/down for loosing or not.Brake: stamp on the pedal, brake can work at once, and oil circuit i
13、snt leaking.整理pptTyres: observe the tyre surface for abnormality, if need, use barometer for checking pressure and add gas. Check tyre for foreign object and bolt every 100 hours.Lights: Check headlights, small lights, fog lights, turn signals, taillights, brake lights for abnormality. Horns: work p
14、roperly, voice is loud. Wipers: work properly.D. Observe each meters, engine and chassis parts during traveling Observe each meters: stop the fork truck at once and check if any one of charging indicator, oil temperature alarm, engine oil pressure alarm, engine oil temperature alarm, air filter alar
15、m, fuel oil level alarm is trouble.Notice the smeel of bruning rubber: if smeel the bruning rubber, stop the fork truck at once and check the low pressure circuit for short circuit, the belt of fan and generator, tyre and other parts. Note: the fork truck is hot at this time.整理pptNotice the abnormal
16、 sound: stop the fork truck at once and check the engine, chassis moving parts and other parts.Check hub temperature after stop the fork truck: use hands to touch hub, if hands are hard to bear, the temperature is too hot and make the further examinations. Health Requirements of Drivers:The fork tru
17、ck drivers must be healthy, normal intelligence and meet the following points:A： Fine hearingB： Normal blood pressureC：Dont have mentally ill, heart disease, high blood pressure and neurosisD： Fine vision, no color blindness整理pptDrivers woking in a plant must have undergone both theoretical and prac
18、tical training, the residency is more than 6 months, master the operation skills, acquire the special job licence, then operate fork truck independently. During residency, students must be properly guided by teachers. Drivers must study carefully and stictly comply with traffic regulations. Carry th
19、e special job licence anytime for the relevant departments inspection when working. Drivers must master the operation skills, be familiar with fork trucks capacities, the plant roads, fork trucks maintenance and troubleshootingDriving after drinking is strictly prohibit. No smoking when driving, add
20、ing oil and charging. Picking up people is forbidden. Check fork truck before operating, Fault fork truck is absolutely prohibited. Check for people and barriers before starting fork truck, then blow a whistle for traveling Slow down undet the adverse conditions A routine physical examination should
21、 be performed for drivers, if anybody dont suit for the driver job, should change his job. E： Drivers in a plant must do the following points:整理pptF ：Drivers must insist on Ten Slow, Eight No Driving , Ten Good“Ten Slow”:Slow starting, slow turning, slow downgrading, slow traveling while passing oth
22、er cars, slow reversing, slow pulling, slow traveling at intersection, slowing driving at dark,slow driving on rain days, slow traveling on bridge.“Eight No Driving:No driving when occur the following things:the door doesnt close, safety equipment goes out of order, the driver doesnt sit properly, g
23、oods arent loaded correctly, people stand on forks, people stand on mast, the driver doesnt check before working, overhigh or overweight goods Ten Good:Good brake, good lights, good horns, good driving skills, good observation, good signals, good maintenance, good complying with regulation, good per
24、formance of safety measure, good teamwork 整理pptIn order to fork trucks work normally, fork truck should be examined by the specially trained personnel at least every year.If the fork truck provides the seat belt, drivers must buckle the seat belt when driving. No picking up people while moving fork
25、truck.Its forbidden to use the worn-out forks (exceed allowable range), broken and unfixed fork.Precaution of accidents整理ppt4.Attachments:Using attachments according to their functions and products descriptions.Using the attachments from the original manufacturer, if not, use them under the circumst
26、ances of safe assembly and safe load.Its forbidden that use overweight attachments and work with forks together.The load nameplates and warning signs must be located clearly on fork trucks. 整理pptInspection Method: Check connection pipes for wearing out and damage. Check pipe joints for leakage with
27、soap water or special equipments. Turn off the gas valve after stop fork trucks. 5. A Safe Rules of PP GG System! A liquefied petroleum gas leak can result in a explosion and a fire!整理pptEspecially in the following circumstances:： LLPPGG System leaks. Engine cant start. Smell liquefied petroleum gas
28、.It must be forbidden at this time:Remove the gas cover(1) and lose the gas cover(1).No operating if LLPPGG system is fault.No driving the fork truck if it is fault.整理ppt6. Safe OperationLearning ForkliftDrivers must have undergone both theoretical and practical training. Read the operational manual
29、 before driving.Forklift inspectionCheck forklift before woring everyday, if find any troubles, need repair.Keeping body in forkliftDrivers must sit on seat to operate. Its forbidden that push any parts of their body through mast, forks and moving parts.整理pptNo jumping from forkliftDont jump when fo
30、rklift tip, but clench the steering wheel and open two legs, body tip in the reversal direction of forklift tipping, sit on seat in case of collision.No overloadingLearning the maximum load on nameplate. No overloading.Preventing from transversal overturning Forklift trucks may overturn as a result
31、of overload, unequal center of gravity of the load or travel over an uneven surface causing the vehicle to topple over. 整理pptFixing goodsNo loading unfixable or loosing goods. Be careful of collision or overturning when load the overhigh or over width goods.Goods in the centreBe sure that goods in t
32、he centre of forks and forks in the bottom of goods before lifting.Overhigh goodsThe good height shouldnt exceed the mast, unless the goods are fixed and dont slip from forklift.整理pptLowering forks completelyPush the emergency isolating switch to lower the forks completely, remove the start key befo
33、re park forklift. Block the wheels if park on slope.Preventing from longitudinal overturningThis condition may occur when forklift on slopes, loading overweight goods, over tilting or applying the emergency brake, fast reversing and lifting mast. So drivers must lower the mast while traveling.Preven
34、ting from transversal and longitudinal overturningBe careful when forklift travel on the uneven ground, the muddy tide flat, or impact the top objects or other objects.整理pptOperating smoothlyOperate smoothly when a forklift starts, parks, travels, turns and brakes, or it will cause danger to drivers
35、 and other people. Observing the topKeep the mast vertical or leaning backward. Its forbidden to lean forward. Be careful of obstacles especially at the top of forklift. The least tilting angleOperate the tilt system smoothly and slowly. No tilting forward except lifting or lowering goods, then tilt
36、 the mast backward for fixing goods. 整理pptVisionDrivers try to lower the mast and lean it backward when forklift travel with load for the wider vision. If goods block the view, drivers must reverse (except traveling on upgrades).Notes of traveling on slopesIts forbidden that cross slopes or turn on
37、slopes. The forks level are higher the slope height when loading goods, the forks are lower the slope height when no loading.Reducing speedComply with the limited speed, and the rule of pedestrians have the right of way. Reducing speed and blow horns on intersections corners.整理pptNotice PedestriansI
38、ts not allowed that anyone stands or passes the lifting forks, or stand in the rear of forklift or the turning space.No picking up peopleNo picking up anybody!Nobody stands the lifting fork carriages. If need to lift people, use the special equipments.Noticing the strength of ground supportNot all g
39、round or floors are suitable for supporting your forklift with load or without load.Learn the ground and floors strength. 整理pptNo playing when driving forkliftsThe rules of safe driving apply to everyone. Its dangerous to you and other people if play on forklifts when driving. Be careful of the swin
40、g of forklift tail while turningBe careful of the swing of forklift tail when forklift turn in a narrow space. Forklifts turn with their rear wheel, so cause a big swing. Loading a bulky good and traveling on slopesIf load a bulky goods, and block the view, forklift must be reversed. If travel on up
41、grades, forklift should travel forward and arrange a guide in front of the forklift. No smoking when adding oil or checking batteryTurn off the engine and power when adding oil or checking battery.No smoking or lighting.整理ppt7 .Maintenance RulesAlways refer to the manual and the technical informatio
42、ns!Always act in accordance with the manufacturer guidancesIf you feel confused, contact the manufacturer for help!Requirements:Only conduct the correct maintenance regularly, forklifts can work properly.Only the specially trained personnel can conduct the maintenance for forklifts. Must use the spe
43、cial engine oil, grease,diesel and parts from the manufacturer recommendations.整理pptIf not comply with the above operational standards, the fork truck capacities will be suffered.The after-service people should obey the safety rules to maintain fork trucks like drivers.Fork trucks must be parked on
44、flat land, and not slide or automatic start. Fix the fork truck with wood block and special equipments.Lower forks and lean mast forward slowly till forks touch the land, push the emergency isolating switch and remove the start key.The mast must be fixed in case of leaning backward, if need to repai
45、r. No modifying fork trucks or adding any equipments without manufacturers permission. Check functions and commissioning after every maintenance. NoteIt is necessary to make up the lost or destoryed nameplates.整理pptThe maintenance interval should be shorten if fork trucks work in extreme enviroment.
46、(over hot, over cold or over dusty).NoteObey the safety rules and disposal methods of oil, grease and detergent.NoteInspection and commissioning should be made after every maintenance.Be sure of the correct maintenance.整理pptYou must check the following points:整理pptSafety Rules: Its necessary to use
47、the correct lifting tools to support the forklift.Clean：Welding：If need to weld, take away the senstive parts (such as hydraulic control parts and battery). Be sure fire-fighting apparatus is near.Assembling and safety Keypoints:Inspection and commissioning should be made after every maintenance.Be
48、sure of the correct maintenance.No using the high-pressured water gun to flush the electric forklift. If use the high-pressured water gun to flush the diesel forklift, the engine must be turn off. Be carefu not pouring water into the intake and outtake. No using flammable liquid to clean. Prevent sh
49、ort circuit. Protect all senstive parts.Clean electric motor and other parts by high pressure air. The chains are cleaned only by paraffin wax, then are lubricated. Keep the workplace and cab clean.整理pptNoteIts necessary to park forklift on the flat land, and the wheel cant slide.The forks must be p
50、laced on land or lift to a certain height in case of collision.Keep the workplace clean in case of slipping.Keep the workplace clean in case of slippingThe forks must be placed on land or lift to a certain height in case of collision.整理pptJacking and fixing a fork truckThe jack must be enough liftin
51、g capacity. The jacking locations only are the counterbalance(1)and frame(2) outside. （Please refer to the operation manuals of different type forklifts）Jacking the fork truck (use wood block for fixing) and keep workplace clean when maintaining.整理pptLifting and safetyNo one is allowed to enter the
52、working space while the fork truck lift.The lifting devices and crane must have enough load capacities. The rope should be tied to the lifting point.If need forks and mast to lift, must take measures to prevent them from gliding.If need to work on mast, must fix the mast against leaning backward.整理p
53、pt8. Fire preventation and cleaningPreventing tanks from explosion:The explosion accidents main result from the residual flammable gas in tanks. In order to avoid these accidents, place the tanks in ventilation 24 hours, then clean them completely with detergent.Wash the tank 2-4 times by water. Wel
54、d only when no residual engine oil or diesel and gas.Open the tank cover when welding. No using flame but flashlight when check a tankNo knocking tanks with irons in case of spark.It is prohibited to maintain and start forklifts in petrol stations.No keeping gloves and rags with oil in petrol statio
55、ns or cause explosion. Keep them in a iron box with coverCleaning notes: Use the correct detergent. Remove the battery. Be careful when using high pressure water to flush parts. Some sensitive parts must be lubricated such as chains, bearings, grooves and rolls. 整理pptNo smoking or lighting when clea
56、n the parts with flammable liquid.Wasteoil: Dispose wastoil according to the local regulations, no pour wastoil on ground or sewer in case of fire and explosion.焊接焊接If need to weld on a forklift, prepare a extinguisher, and remove these sensitive parts.整理ppt9. Protective ClothesNoteCorrectly wear th
57、e protective clothes. Loose clothing may wind around the moving mechine parts and result in accidents.Protective methodsMust wear the protective clothes and other safety devices against oil, acid liquid, poisonous gas and heavy pound injury. 整理pptNoteNo wearing jewellery during workingNo wearing jew
58、ellery, watch when you work in case they wind around the moving mechine parts or cause short circuit by electric parts.整理pptYour hands must far from the follwoing objectsHands is not allowed to enter the tracks before the mast isnt fixed. Hands is not allowed to reach the moving parts.整理ppt1 0 . Saf
59、ety Requirements about Charging a BatteryAlways comply with the safety rules about charging a battery.NoteAlways be careful of charging a batteryMust wear the protective clothes and safety glasses because the electrolyte is a mixture of sulfuric acid and water, is toxic and corrosive.If clother, ski
60、n or eyes touch the electrolyte, wash with water immediately.If eyes touch the eletrolyte, visit a doctor at once.整理pptNo smoking and lighting in case of elplosion. Open the battery cover for charging. Prevent scraps from entering the inside of battery.The charging place is well ventilated.Keep the
61、charging place clean, dry, no scraps. Keep covers well. The battery and the charging wires cant twist together.No add other liquid in battery. Only add distilled water after charging.No using or placing unprotected tools or electric materials, or cause short circuit, injury and battery explosion. Assemble and fix a battery properly after charging.NoteIf you dont know how to charge a battery, please contact the manufacturer.整理ppt
