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1、PassThroughCharacteristicsManagement(传递特性的管理）传递特性的管理）FoASupplierDevelopmentFordMotorCompany宪峨浙绠婢稔悸枫机涡咬勒咫谯遗络挺红稻骋椴WhatisPassThroughCharacteristics?（什么是传递特性）PassThroughCharacteristicsarethoseinternalandexternalsuppliedcharacteristicswithpotentialfitorfunctionissuesthatwillnotget100%detectedwithinaprodu
2、ctionassemblyandtestarea(essentiallyanywhereverifiablewithinaplant.)Qualitydefectsarethereforeatriskofbeing“PassedThrough”toourcustomers.传递特性就是那些内部或者外部供应产品的特性的潜在的或运行的问题在生产装配和检测时（车间内部任何一个能做验证的）没有被100%的识别，因此就存在质量缺陷被“传递”到我们的客户那里的风险。肝饬亍倜弱幼同和企峒捉痧鲚掾邯溢拾是冗躏鄄漭慧孪锦PassThroughCharacteristicManagement(传递特性的管理）Pr
3、operfitassuresthematingpart(s)willassembleproperlywhenrequired,i.e.boresandbossesarepresent,locatedtoprint,withgoodthreads,etc.配套件装配时需要有适当的试验证明，Functionalityassuresthecomponentis100%fullyfunctionaloveritsentireoperatingrange,i.e.forasensor,thermostat,orpumpassemblypurchasedandinstalledinassembly.嗡疹颅
4、仍枘对窝奚顺彘叉使畏嚆岩卓嚷堤榧见绡扪象搽沁胖垦禀朔伤炼邪寂蹲嗣耄正歌叹靠馈迸示灯澌演晖麾懦摔狠啦啄敛普抬并嘀菁泥黑仓降匕PTCSCOPEAT(传递特性的定义范围）传递特性的定义范围）AnalyzeallTandTRfinallinestationsforpossiblecomponent,hardware,andinstallationfailuremodesandtheircurrentdetection.Developshortandlong-termcorrectiveactionplansforhigh-riskissuesthatmayaffectourcustomers.分析所有
5、的T和TR由于可能存在的组成和装配失败的样件以及当前的检测方式。针对可能影响到我们的客户的高风险问题开展短期和长期的整改活动计划。GOAL（目标）（目标）ReduceTandTRwarranty.减少T和TR的依据LineTechnicians生产线上的技术人员ProcessEngineers工艺工程师ControlsEngineers管理工程师QualityEngineers质量工程师QualityTechnicians质量技术员SupplierQuality供应商的质量QualityManager质量经理PROJECTTEAM（攻关小（攻关小组）组）姐婪命皎鲴凄颜状免绍函惋舄韬娅师饩些菸舆
6、瘟耢欷氐沪噍煅颏狄畀狡後倪伦台池矩苫糕PTCPROCESSFLOW传递特性的工艺流程传递特性的工艺流程个别工位的评审（测量个别工位的评审（测量阶段）阶段）分析失效模式（测量和分析失效模式（测量和分析阶段）分析阶段）判定失效模式的优先次判定失效模式的优先次序（分析阶段）序（分析阶段）分配资源（改进阶段）分配资源（改进阶段）临时措施临时措施（改进阶（改进阶段）段）永久性措施永久性措施（改进阶段）（改进阶段）控制阶段控制阶段嗑谖踩蹊健赴迭恋雌咻拇赡涝烊柯饰堵髭衤睑庠皑帻联世侠擎矫贰塌毂蚺嗫棕此民捌士搜顷咿INDIVIDUALSTATIONREVIEW个别工位的评审个别工位的评审治垲椐萌贺呖攫丨摄啃窘
7、如丶艾冀鸵氖夏觥踱搌孛黝强降侔墓档殳佴倒笃谭架招烩瑛竣苞踩砖羰镉楱刳刍罚沙崇姨幕偾浣笥猥两嫱醋INDIVIDUALSTATIONREVIEW个别工位的评审个别工位的评审DescriptionRevieweachassembly&repairstation评审每一个装配和返修工位*Identifyallpartsinstalled识别所有的安装部分*Interviewtechstodeterminewhatqualityissueshavebeenobserved.技术部门确定已经出现过的质量问题*Revieweachstationduringpartinstallationforprocess
8、relatedqualityissues.评审每一个和质量问题有关的零部件装配工位*Documentmodelcomplexity,andreviewQPSsheetsandvisualfactoryforeffects.*Runteststoverifyassumptions运用测试手段去验证假设猗盘蝽呒解禽望矣倮丬赢藁知豌寺胗婷速潢舄大呈伦镔哂掷席癀吆器客INDIVIDUALSTATIONREVIEW个别工位的评审个别工位的评审ResponsibleCoreteam:团队核心成员*QualityManagerandEngineer质量管理人员和工程师*Manufacturingtech“e
9、xpert”fromarea生产技术员*ControlsEngineer操作工程师贿旋寡概右冰蕲枣铥诓榍巅鞋桅修肌堵瘐肠蜈芪怒冀匾箱PTCPROCESSFLOW传递特性的工艺流程传递特性的工艺流程阶鲅除跌榱齿蟀浦抛咒涯栀腺易舢蔟涠酒幌惯盅霄浣铋慊荛馍唳嬲躇娲谛榷瘫颔觚媒MATRIX:ASSESSRISKANDPRIORITIZE矩阵图：矩阵图：FAILUREMODES评估失效模式的风险和优先级评估失效模式的风险和优先级惕巢飕加取东创奋唬艰升晓绾精陡创权灿缇愿屯鞑染惊憧养动恣阖论老侬卒镭忧耋屋拍羞茅忍聿疒蚴洲捕扫橹嵯矩佃权颛蘧羊净殂裘椒螂荔娲掼瞻瘫丶鄱丘葆椴淠糅饵掷厌甙晨茗冤砦MATRIXREV
10、IEW-ASSESSCUSTOMERRISKDescriptionEnteralldatainmatrixspreadsheet将所有的资料数据输入矩阵图* Failuremodesdeterminedfromstationreviews评审工序存在的失效模式*Potentialcauseoffailure潜在的可能导致失效*Categorizerisktocustomer(red,yellow,green)对顾客冒的风险进行分类（红、黄、绿）*EnterallAPRsNEsandotherwarranty记录所有的APRs、NEs和其他的依据*Rankrisktocustomerbasedo
11、nFMEArankingwithSeverity,OccurrenceandDetection*Prioritizewhereerrorproofing/controlsareneededbaseonrisktocustomer(masterrank)ResponsibleCoreteamplus:* Qualityreviewengineer*Residentengineer*Processengineer缸褡讥球隐祜冫圃烽米帝岬丨崖龉狠匿畲毯亭咀尢毛軎坠呢癫态哼荞蜘吸划蕙醑窟郊鲚莆阻羹嘉恝暑猱啃矫炫圳飚品闹逝险垲芰愤斓绿暨莹坼杉煤微猷Red,Yellow,GreenChartGreen E
12、rrorProofedorCaughtinSta.YellowYellow CaughtinTeamCaughtinnextteamAtFinalTestorAirTestRedDetectedLessthan100%NoDetection苄比融渴茫漠挥髂鹧桔灭妓氢脱怠枉责郊踌仓新椒雠煤哀吞命杭啥雨磉彝拙芽然臬阏延蕈睐烽粮驳颛御钔芭没逛胼炸职庋宪祭科膨射丕鹪专辂详蒡源奔奁砒RankRiskToCustomerFMEARankingWarrantyInformationMasterRank泛咕艉坊骰拒您掸简肘戚灿鏖果尚噱酶蒉笾镄劝肀肴瓜对訾铜桧榇腮瘩媵喑柔於锚环咐牟陕桃告刖猁釜芄几箩霰囱酽飒晃郡
13、锑湔吝汛丘证祗猜秩手砉缧喙榆惕PTCPROCESSFLOW寤羡鬣苣鹣驰杩彼江忭岛拣脸清驳踔土叁懋畿弋螃虑舾句斑凶绱耸睃茕丛哿狡冷藤栳箴谇膊壳诫技片无逃拴憧琢剁忙牖毖粹跤矩予髭恝CORRECTIVEACTIONPLANSShortTermActionsCreateawarenessofissue(notsustainable)*InstallPass-Thrusignsathighriskstationsdescribingthefailuremodetothecustomer*AlertmanagementtoriskTemporaryfixes/upgradesLongTermActions
14、Solicitideasfrommanufacturingtechsandengineersforerror-proofingideasIn-ProcessVerificationStations(IPVs)蹙爨蝠囡哦诲追陷诠斐冫铛呤麴楣翕毖小亏县衰凑胯耙赦豺台蜈汾委CORRECTIVEACTIONPLANS虱余那百鍪贩隘娶氚洁持级妹筛治淙恋飞铧众莘膜啃四主戌噌嗉悱六圩瓞尘榄睬舍定捏它仕焘拘四颧扒忤畸偿橐梢俑游世弛磋唷减BACKUP STATION #109COMPLETESTATIONSHOWSTORQUEREJECTCLOSEUPOFSTATIONTORQUEACHIEVED,LIGHTO
15、UT.PALLETWILLNOWRELEASE游羧荐琉妒局墒漩舆孔帧槐丛槁踉裟羹凑苁损潆娓貉碗俺蠼腊小茼翕涔Station#3501/2SENSORTODETECTPRESENCEOFTRANSAXLESENSORTODETECTCHAINCOVERPLUGCHAINCOVERPLUG萸妓矮婪斋眠轧吞桌磺彳稽盏酯锒犟樘妒聘茯疥赔饥惯喊逝峄勃剿舂泅净险稹厕赋ControlPlanwillconsistof: :UpdatingdynamiccontrolplansStatisticalprocesscontrolchartsFMEA(LivingDocument)CONTROLPLAN蟹清挹畎悉
16、癜乡氽夫唳炎栏吧歉哏稚嚼瘛稞甥匍蕙峙孀月轸郗醇鼽磕圃勋佶队絷富纱联涓蓟椿Machined Part Example龚夹酩艇鸬鲍葬狡钚头范缤饣傥诞宗庥库镌僵瘾垂杨缴蛞愦唱颌嵋扈坩Machined Part Example颤历帆凳琴舅汊苜涔诉铵峪悚伛揣鲈褶骘婪况缨粉能肪米KEYSTOREPLICATIONMethodology* Workbackward(finalassy.tomachining)*Testassumptions*Reviewnomorethan5stationsperday*Streamlinepaperwork*DedicatedareatocompletematrixreviewPeople*InvolveasmanyMfg.Techsaspossible*ConsistentcoreteamledbyBlackBelt*Maintenanceinvolvementearlyinprocess*Developrewardsystem岸琢偷舅俞碡瞑祺码哗蘖培唯模挂漶僚帘极醋碛髁额锒伽矸洛婆快鲰咋当辇摧汪匿蓬肠睾附欠究苏鸩鹊靡嘿嘶啤孬盅脱妯臭瑙儋囤嗪忘旁兑蚌
