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1、喷漆品质管理喷漆品质管理 PAINTS QUALITY CONTROL PAINTS QUALITY CONTROL Prepared by: QSMC SQE Rick Miao Prepared by: QSMC SQE Rick Miao Oct 20 2003 revision 01 Oct 20 2003 revision 01试漆试产渐进生产计划试产渐进生产计划（SLR ）PPAP,SIP,SOPready送承认量产渐进生产计划量产渐进生产计划（SLM)RTS量产喷漆量产前管制流程稳定量产直通率目标量产点检直通率目标量产点检漆厂线上稽核漆厂线上稽核量产SL-制程不良制程不良P-ch
2、artSQRCReview试漆报告CPKreport调漆及喷漆参数标准调漆及喷漆参数标准PMP，SIP and SOP试产前SL喷漆稽核点检喷漆周月报喷漆周月报-直通率目标直通率目标-周月品质改善周月品质改善(3up chart and painting monthly reportISSUE异常处理异常处理-DELL 5C report-TFC SCAR-LESSON LEARN喷漆品质系统管理喷漆制程管理流程ThicknessCPKbuildingColor match CPKbuildingSafety launch building-co-workwithpaintssuppliers
3、trythicknessSpecandCPKin.-Trialrununitsmin.30pcs-Fixthepaintingparameter.-Paintingapplicatorstakecare.-Trailrunmin.100pcsforyieldrate-Yieldratemeettarget.-Top5issuewithFAandCA.-co-workwithpaintssupplierstryPaintingcolorwithtintsadjustmenttoinSpec.-Trialrununitsmin.30pcs.-Fixthepaintingtintsratio.-Pa
4、intingsupplierstakecare.-co-workwithpaintssupplierstrycolorandThicknessCPK1.33.-Trialrunmin.3lots(eachlots30pcs)-QSMCSQEinvolveeachCPKreportReview.-Allreliabilityshouldbepassed.PaintingApplicatorsTrailrunprocessflowchartYield ratebuildingCPK Continues Trial Run building-.colorandthicknessSpecandCPK.
5、in-.reliabilitytestingpassed.-.yieldratecansupportRTS.Trail run ok-BeforeRTS3Ktrial run safety launch -AfterRTS5KMP safety launch.-Safetylaunchwithissuehighlight.withFAandCAperday.试漆PROCSS流程Spec.PMP creationSafety launch building-Colorchip-PDSandCosmetic&testingSpec.-PaintingratioviscositySpec.-Trai
6、lrunmin.100pcsforyieldrate-Yieldratemeettarget.-Top5issuewithFAandCA.-BasedontrailrunresultcreatePMP.-Paintingratioandviscosityparameter.-FAIandIPQCcheckitems.-Flashtime&oventemp.andtime.-Paintingparameter.-Reliabilitytestingandcolor&filmbuilding.-Co-workwithTFCIQCtocreateSOPandSIP-CustomerSpec.andQ
7、Candprocesskeypoint.PaintingApplicatorsTrailrunsystemflowchartYield ratebuildingSIP and SOP creation-.colorandthicknessSpecandCPK.in-.reliabilitytestingpassed.-.yieldratecansupportRTS.Trail run ok-BeforeRTS3Ktrial run safety launch -AfterRTS5KMP safety launch.-Safetylaunchwithissuehighlight.withFAan
8、dCAperday.试漆SYSTEM流程SupplierPaintSafeLaunchStatusExampleofReportingformatCorrectiveActionTrackingLogExampleofReportingformatPaintingPMP-TheFPYtargetsaredefinedforeachprocessandstages:-SLR(SafeLaunchRamp)sincesystempilotbuildMassproductionBuild stageSLR(Qty:3K)Mass production(Qty:5K)Forming process I
9、njection95.00%96.00%Pressing85.50%90.00%Die-castingAl/Zn/Mg90%/90%/79%95%/95%/87%Painting process Painting-plastic86.00%foronepass88.00%foronepassPainting-Metal/Mg78.90%/75%foronepass83.00%/83%foronepassSub-assy process Sub-assy(incl.Heatstaking,gluing,etc.)96.00%98.00%2nd Tier Supplier Quality Gate
10、 of New ToolingSafetylaunchqualitygoal喷漆测试项目SPCE喷漆量产前点检表PaintingCPKreport涂装试作参数记录试漆报告Dell 2K Monocoat with two applicationsOperation Guide PlasticPretreatment2k MonocoatDFT 10-15umBaking(30 mins60C)Baking(30 mins60C)PackingflashFlash Allinformationisgiveningoodfaithbutusersmustsatisfythemselvesthatt
11、herearenocircumstancesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven EH10/022k MonocoatDFT 10-15umInspectDefectYesNoYes#No2000grit sandingInspectDefect1.#Thisstepisonlyallowedonetime.Ifpartisstilldefectiveafterpassingthroughthesecondapplicationstationtwice,thepartmustbesc
12、rapped.2.TotalDFTwillrangefrom20-45microns.PaintsprocessflowchartDell 2K Monocoat with one ApplicationOperation Guide PlasticPretreatmentWithMineralSpirits2K MonocoatDFT 20-30umBaking(30mins60C) Substrate Temp.flashAllinformationisgiveningoodfaithbutusersmustsatisfythemselvesthattherearenocircumstan
13、cesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven EH10/02Scuff SandingWith 2000gritCleanNOYesInspectDefectPackage1.No more than 1 time rework;2.Total DFT 20-60 microns; 3.Dell need to confirm total DFT. 4. The process will be modified based on line condition.3-5minsAmbien
14、tCool Down2 Hrs later4-48hrs laterXPM60360S:XPH80002:M850-59572=4:1:1Viscosity: 1218 Seconds NK2#Issue #: Issue Title: Date: Description: Champion: Containment: Root Cause: Corrective Action: Preventive Action: Verification:describedsheet-CharacterizeContainCauseCorrectiveActionClosureBlank form exa
15、mple- Green = Completed- Yellow = Currently Working- Red = Future Work 5CreportBlank form example3-upChartBlank form example3-upChart柏拉圖月報也應填寫妥當並指出哪些問題點尚未解決.這樣的方式將有助於確立方向使行動有所進展.3-upchartBlank form example炉温曲线Sample30分钟Blank form example漆厂漆技术产品资料Blank form example漆厂漆技术产品资料Blank form example漆厂LINESUVERY喷漆量产前点检表量产前Building系统SQRCReviewBlank form exampleP-chartControlBlank form example品质不良分析流程Blank form exampleLessonlearn(经验互享）
