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1、SynQuestSupply Chain Management & TechnologySupply Chain Management & TechnologyInbound Logistics PlanningInbound Logistics Planning天马行空官方博客：http:/ ；QQ:1318241189；QQ群：175569632Supply chain management & technologyWhats the Business Problem? (1/2)Each has dock window times, unloading times, storage ca
2、pacities, etc.Many Plant Destinations天马行空官方博客：http:/ ；QQ:1318241189；QQ群：175569632Supply chain management & technologyWhats the Business Problem? (2/2)Many FTL/LTL/Milkrun/Intermodal Transportation scheme optionsEach has costs, lead times, capacities, etc.Supply chain management & technologyLogistics
3、 Design Process: OldAnalysisOutputDone?YesNoExcelRequestInputStore SummaryNew AlternativeOld: Completed in-house with limited tools, inconsistent process and subset of vehicle components(90%)(5%)(5%)Supply chain management & technologyIn-Plant Matl Flow ProcessManage LLPAnalyze OutputNew Alternative
4、Program HistoryDone ?YESNoDock Locations, Inventory, Frequency, Mode RestrictionsIPE(5%)(75%)(5%)(5%)RequestInputAnalysisOutput(5%)(5%)New: Sophisticated, integrated tools, standard process, all componentsLogistics Design Process: NewSupply chain management & technologySpecialistsInbound Planning En
5、gine (IPE)Organize the inbound flow of material for lowest total delivered cost.12Capabilities:Model the complete inbound network, including returnable containersSupport complex cost structuresLowest total delivered costSupply chain management & technologyLOGISTICSCONFIGURATIONMODESELECTIONROTATIONa
6、nd ROUTING RETURNABLECONTAINERASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination, material frequency schedule and shipment schedule for all modesOptimal transportation scheme and frequency for returnable containers Detailed shipment schedulefor truck mode: q
7、uantities, day, time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation schemeand frequency for truck modes:direct, milkrun, LTL and ODCAll ModesTruck ModeThe Five Modules of IPESupply chain management & technologyLOGISTICSCONFIGURATIONROTATIONand
8、 ROUTING RETURNABLECONTAINERASSIGNMENTSTOWAGESTOWAGEOptimal transportation scheme and frequency for returnable containers Detailed shipment schedulefor truck mode: quantities, day, time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation schemeand
9、frequency for truck modes:direct, milkrun, LTL and ODCAll ModesTruck ModeMode SelectionWhat mode of transportation do I use?What mode of transportation do I use?Inputs:Inputs: Mode TypeMode Type Facility (Supplier, Plant) InformationFacility (Supplier, Plant) Information Part (Price, Dimension, Weig
10、ht)Part (Price, Dimension, Weight) Links (Part-Supplier-Plant, Transit time)Links (Part-Supplier-Plant, Transit time) Constraints (Inventory limits, Frequency Limits)Constraints (Inventory limits, Frequency Limits)Output:Output:Mode Selection Plan per PartMode Selection Plan per PartMODESELECTIONOpt
11、imal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesSupply chain management & technologyMODESELECTIONROTATIONand ROUTING RETURNABLECONTAINERASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination,
12、frequency and shipment schedule for non-truck modesOptimal transportation scheme and frequency for returnable containers Detailed shipment schedulefor truck mode: quantities, day, time, and stop sequencesDetailed loading configuration of containers inside a vehicle All ModesTruck ModeLogistics Confi
13、gurationLOGISTICSCONFIGURATIONOptimal transportation schemeand frequency for truck modes:direct, milkrun, LTL and ODCWhat method and frequency do I receive What method and frequency do I receive deliveries?deliveries?Inputs:Inputs:Mode Selection Plan per PartMode Selection Plan per PartRoute TypesRo
14、ute TypesReturnable container informationReturnable container informationOutput:Output:Route Type Selection Plan per PartRoute Type Selection Plan per PartSupply chain management & technologyLOGISTICSCONFIGURATIONMODESELECTIONRETURNABLECONTAINERASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for
15、 each part/plant/supplier combination, frequency and shipment schedule for non-truck modesOptimal transportation scheme and frequency for returnable containers Detailed loading configuration of containers inside a vehicle Optimal transportation schemeand frequency for truck modes:direct, milkrun, LT
16、L and ODCAll ModesTruck ModeRotation and RoutingROTATIONand ROUTING Detailed shipment schedulefor truck mode: quantities, day, time, and stop sequencesWhat is my route or plant/DC dock schedule?What is my route or plant/DC dock schedule?Inputs:Inputs:Route Type Selection Plan per PartRoute Type Sele
17、ction Plan per PartCalendar InformationCalendar InformationOutput:Output:Truck and Plant /DC Dock ScheduleTruck and Plant /DC Dock ScheduleSupply chain management & technologyLOGISTICSCONFIGURATIONMODESELECTIONROTATIONand ROUTING STOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier
18、 combination, frequency and shipment schedule for non-truck modesDetailed shipment schedulefor truck mode: quantities, day, time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation schemeand frequency for truck modes:direct, milkrun, LTL and ODCAll
19、 ModesTruck ModeReturnable Container AssignmentRETURNABLECONTAINERASSIGNMENTOptimal transportation scheme and frequency for returnable containers What is my returnable container strategy?What is my returnable container strategy?Inputs:Inputs:Route Type Selection Plan per PartRoute Type Selection Pla
20、n per PartReturnable Container InformationReturnable Container InformationOutput: (Contained within LCM and RRM Plans)Output: (Contained within LCM and RRM Plans)LCM: Simple Routing Returnable Container ScheduleLCM: Simple Routing Returnable Container ScheduleRRM: Optimized Returnable Container Sche
21、duleRRM: Optimized Returnable Container ScheduleSupply chain management & technologyLOGISTICSCONFIGURATIONMODESELECTIONROTATIONand ROUTING RETURNABLECONTAINERASSIGNMENTSTOWAGEOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesOpti
22、mal transportation scheme and frequency for returnable containers Detailed shipment schedulefor truck mode: quantities, day, time, and stop sequencesOptimal transportation schemeand frequency for truck modes:direct, milkrun, LTL and ODCAll ModesTruck ModeTrailer Loading Plan STOWAGEDetailed loading
23、configuration of containers inside a vehicle What is the optimal Trailer Loading PlanWhat is the optimal Trailer Loading PlanInputs:Inputs:RRM Trip Sequence, Stacking Rules, Unusable RRM Trip Sequence, Stacking Rules, Unusable Trailer SpaceTrailer SpaceContainer Rotation / OrientationContainer Rotat
24、ion / OrientationOutput: Output: Trailer Load Trailer Load SequenceSequenceSupply chain management & technologySome ResultsPlan PerformanceMilkruns projected on mapContainer StowageSupply chain management & technologySupply chain management & technologySupply chain management & technologySynQuestSup
25、ply Chain Management & TechnologySupply Chain Management & TechnologyCASE Inbound Logistics PlanningCASE Inbound Logistics PlanningSupply chain management & technologyCross-Dock Location Case StudyObjective: Determine the optimum number and location of cross-docks that support Ford North American in
26、bound material assembly plant requirements at minimum total costSupply chain management & technologyProblem Definition21 Assembly Plants1500 Suppliers46,000 SKUsSupply chain management & technologyModel Description: Assumptions21 Assembly Plants294 Supplier Regions21 Products45 Potential C-DocksSupp
27、ly chain management & technologyOpdrachten1.Beschrijf welke inputs nodig zijn om deze studie te kunnen doen.2.Welke groepen in de Ford organisatie zijn betrokken bij deze studie? 3.Hoeveel tijd is benodigd om zon studie te verrichten? 4.Waarin zijn de resultaten uit te drukken? Kunt U ze kwantificeren?
