02Toyota CarryoverPower Adjustable Pedal System

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1、This CD-ROM presentation is addressed to sales and service personnel and contains supplemental information about the technical features of the 02 Camry, ES300.This CD-ROM is STRICTLY for IN-DISTRIBUTORand DEALER USE.This CD-ROM presentation contains photos for the prototype version of the vehicle.As

2、 such, some of the photos shown here may vary from the model in your market.Power Adjustable Pedals SystemnOverallPower adjustable pedals system enables to adjust the accelerator and brake pedals height, this has been newly introduced on 02 Camry, ES300 with automatic transaxlePower Adjustable Pedal

3、s SystemnGeneralIntroduction Date: 02. 1 Postponed (Not decided)Service Bulletin: Issue 17th Dec. 2001 ?(Includes Repair / inspection procedures, EWD and System explanation as NCF)Power Adjustable Pedals SystemnLayout of Components(ES300)Power Adjustable Pedal AssemblyAdjustable Pedal SwitchPower Ad

4、justable Pedals SystemnLayout of Components(Camry)Adjustable Pedal SwitchPower Adjustable Pedal AssemblyPower Adjustable Pedals SystemnConstructionThis system mainly consists of accelerator pedal assembly, brake pedal, motor,with power cable , slide nuts, adjustable screw, link and bracket, etc.Moto

5、r with CableAdjustable Screw Slide NutBrake PedalAccelerator Pedal AssemblyPower Adjustable Pedals SystemnOperationPower transmissionMotorPower Cable(for Brake Pedal)Power Cable(for AcceleratorPedal Assembly)Power Adjustable Pedals SystemnOperationPower transmissionMotorPower Cable(for Brake Pedal)P

6、ower Cable(for Accelerator Pedal Assembly)Slide NutsPower Adjustable Pedals SystemnOperationBrake Pedal Height Control60 mmSlide NutBrake PedalPower Adjustable Pedals SystemnOperationAccelerator Pedal Height ControlAccelerator Pedal Assembly60 mmSlide NutAccelerator Pedal AssemblyPower Adjustable Pe

7、dals SystemnSystem DiagramPower Adjustable Pedals SystemnOperating ConditionThis system will function when the following conditions“P” PositionIG Switch “ON”Power Adjustable Pedals SystemnService PointBrake pedal height adjustmentOn-vehicle inspection on electrical systemPower adjustable pedal assem

8、bly removalNOTEThese service points are still temporally information.Please refer to the Service Bulletin for the details.Power Adjustable Pedals SystemnService PointBrake pedal height adjustmentAdjust brake pedal height from asphalt sheetPedal Height*: Pedal position should be in front most positio

9、n at the adjustmentNotePedal Height fromAsphalt Sheet:144.1 154.1 mm(5.673 6.067 in.)Power Adjustable Pedals SystemnService PointBrake pedal height adjustmentInspect brake pedal free playPedal Free PlayNotePedal Free Play:1.0 6.0 mm(0.04 0.24 in.)Stop Light SwitchClearance:0.5 2.5 mm(0.02 0.098 in.)

10、Power Adjustable Pedals SystemnService PointBrake pedal height adjustmentInspect brake pedal reserve distanceNotePedal Reserve Distance from Asphalt Sheet at Pedal Depressing with 490 N (50 kgf, 110.2 lbf):More than 63 mm(2.48 in.)Pedal Reserve Distance*: Pedal position should be in front most posit

11、ion at the adjustmentPower Adjustable Pedals SystemnService PointOn-vehicle inspection on electrical systemAdjustable pedal switch inspection (Continuity)Motor operation inspection(Apply 12V to terminal)Relay and Fuse inspectionPower Adjustable Pedals SystemnService PointPower adjustable pedal assem

12、bly removal (1)NoteWhen the removing,DO NOT APPLY THE FORCE TO MOTOR1. Remove the Instrument Panel Sub-assy2. Remove the Steering Column Assembly3. Remove the Power Adjustable Pedal AssemblyMotorPower Adjustable Pedals SystemnService PointPower adjustable pedal assembly removal (2)4. Remove the Power Adjustable Pedal AssemblyMotor1. Remove the Instrument Panel Assembly2. Remove the Steering Column CoverNoteWhen the removing,DO NOT APPLY THE FORCE TO MOTOR3. Remove the Reinforcement

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