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1、1 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训驻车加热系统2 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训3 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训4 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训heater 12 V(including circulating pump and electronic control unit)standdigital timer 1530, 3 preset timestransmitter T70, heating period
2、10-60 minwiring harnessmetering pumpfuel hosei 1,5 / a 5; 5000 lg.air-intake hose PAP i 18 / a 25; 500 lg.air-intake hoseexhaust silencer 22flexible pipe (inoxyd.) a 22; 1000 lg.bag (mounting hardware for Thermo Top C) consisting of:connection pipe, plastic 18 x 20hose clamp (chrome) 20 . 27pipe cli
3、p 25pipe clip 24 . 26mounting strip 25 x 100cable tie178 lg.mounting hardwarebag (accessories) consisting of:hose clamp (steel) 10hose clamp (steel) 12fuel hoseB8 x 12fuel extractor 8 x 5 x 8fuel hose4,5 x 10Item Qty. Description 11111111111127231308421412345678910111314151617182021222324Thermo Top
4、E / Thermo Top C5 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt051200 / WTI / ATT-TThermo Top Z/CTelestart T 60 retrofit kit6 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt071200 / WTI / ATT-TThermo Top Z/C; EHeat outputControl, variableVoltageFuelDesign certificationHeat outputControl, var
5、iableVoltageFuelDesign certification5 kW2,5-5 kW12 voltsDieselS 2895 kW2,5-5 kW12 voltsgasoline and DieselS 292 and S 289Thermo Top ZThermo Top Z/CHeat outputControl, variableVoltageFuelDesign certification4 kW2,5-4 kW12 voltsgasoline and DieselS 316 and S 317Thermo Top ETechnical data7 06 / 2000一汽一
6、汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top Z/C; E31.08.01 / tt071100 / WTI / ATT-TInstallation positions8 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训71234568 1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump
7、31.08.01 / tt020500 / WTI / ATT-TThermo Top Z/C; EOverview of subassemblies9 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训CheckCommentFunction- Control and regulation of the operation pro- cesses- Dissipation of combustion heat- PC diagnosis, Thermo test- Check for tightness, damage, deposits in combustion
8、chamber- Can only be replaced as a unit.31.08.01 / tt031100 / WTI / ATT-TThermo Top Z/C; EControl unit with heat exchanger10 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训CheckCommentFunctionSupply of combustion air.Imax: 2.5 A, Urated = 12 VCheck for damage, easy movementUse new gaskets for installation.31.
9、08.01 / tt031300 / WTI / ATT-TThermo Top Z/C; ECombustion air fan11 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训CheckCommentFunction- Fuel distribution and vaporization- Fuel vaporization during the starting phase- Monitoring of combustion process- Check vaporizer for damage and coking- Pencil-type glow pl
10、ug / flame detector R25 = 0,30 - 0,33 I Imax = 1 AFor various installation variantsreplacement of pump cover is possible- the marked version is the standard version31.08.01 / tt031400 / WTI / ATT-TThermo Top Z/C; ECirculating pumps13 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训direction of travelany instal
11、lationThermo Top Z/C; E31.08.01 / tt070402 / WTI / ATT-TInstallation positions and type plate14 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt071500 / WTI / ATT-TThermo TopThe pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament.+12V nominal resistanc
12、e R25 = 360 m % 010-+24V nominal resistance R25 = 1400 m % 010-2004006008001000 1200 1400180016002000 2200 2400280026003000t(ms)I(A)00510152025303540Glow plug current15 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt071600 / WTI / ATT-TThermo TopResistance FDInterruption resulting in shutdown due
13、 to faultShort circuitresulting in shutdowndue to faultTemperature“flame”T=(C)FlameFlame light 7 dark 5,6 Flame detector characteristicsR!= ( )FW0,4 at: 25C 16 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt040100 / WTI / ATT-TThermo TopThermo Top121 Engine2 Vehicle heat exchangerIntegration into
14、 engine/water circuit In-series integration17 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt040200 / WTI / ATT-TThermo TopThermo Top1231 Engine2 Non-return valve3 Vehicle heat exchangerIntegration into engine-water circuit, integration in secondary circuit (non-return valve)18 06 / 2000一汽一汽- -大众
15、大众内内内内 容容容容技技术术培培训训Thermo Top C2531431.08.01 / tt040400 / WTI / ATT-TThermo Top C1 Engine2 Vehicle heat exchanger3 El. pump (off)4 Combination valve5 ThermostatIntegrtion into engine-water circuit, example MB E class19 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top Z1234531.08.01 / tt040300 / WTI /
16、 ATT-TThermo Top Z1 Engine2 Vehicle heat exchanger3 Heater heat exchanger4 Compensator tank5 ThermostatIntegration in engine-water circuit, example MB E class20 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt040500 / WTI / ATT-TThermo TopWater-integration, small Thermostatcircuit TT1 Engine2 El.
17、pump3 Vehicle heat exchanger4 Heater heat exchanger5 Compensator tank6 Thermostat7 Non-return valve8 Thermostat (Webasto)21 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt050601 / WTI / ATT-TThermo Top Z 1 Digital timer 2 Connection f. supplementary heating device 3 Equipment on indicator 4 Circu
18、lating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay10 Negative conductor11 Fuse block12 Negative conductor13 Mounting plate14 Fuse cover15 Voltage supply terminal 3016 Werle relayWiring harness, upgrade kit22 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt05050
19、1 / WTI / ATT-TThermo Top ZHeaterMetering pumpDiagnostic connectorThermostatABDCWiring harness, supplementary heating device23 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt050602 / WTI / ATT-TThermo Top ZAutomatic circuit diagram for auxiliary/supplementary heating device (retrofit)24 06 / 2000
20、一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt050503 / WTI / ATT-TThermo Top ZConnector block, top viewunused1 unused222221111345 6X19X18 X17 X16X15X14CAGP/FD12V+diagnosticconnectorMPtimer T6012Input/output voltages at connector block of control unit25 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt05
21、0900 / WTI / ATT-TThermo Top1 Vehicle fuse holder2 Fan motor3 Recirculating air valveExample of fan control, Audi A4 air conditioning system26 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01 / tt051602 / WTI / ATT-TDelivery Volume T70 / T8027 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo
22、Top31.08.01 / tt051603 / WTI / ATT-TDelivery Volume of T70 Retrofit Kit28 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01 / tt051606 / WTI / ATT-TInstallation Diagram of T7029 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top31.08.01 / tt051608 / WTI / ATT-TInstallation Diagram of T70 Ret
23、rofit Kit30 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01 / tt051609 / WTI / ATT-TInstallation Diagram of D Network Kit31 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top123431.08.01 / tt060101 / WTI / ATT-TThermo Top1 Injection system2 Engine3 Return line4 Flow lineIntegration into fu
24、el system of injection enginesIn-series integration into return line32 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top / Thermo Top T31.08.01 / tt060104 / WTI / ATT-TVenting of supply unitT-piece with non-return valve64545AJoint, fuel return lineTank vent pipeActivated carbon filterFuel system33 06
25、/ 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt060102 / WTI / ATT-TThermo Top Z/C; E / Thermo Top S1 Webasto fuel pick-up2 Webasto fuel tank3 Tank extractor 259 08B / 641 67B /67930A / 838 13A / 97186A / 9001450A4 Non-return valve 114 6465 Tank extractor 18 mm 863 79A 15 mm 862 77ACautionThe Legal P
26、rovisions for Installation and the ImportantNotes contained in the installation instructions of the applicable heater must, on principle, be observed!to metering pumpfromenginenon-return valveremove non-return valve341152Possibilities of fuel extraction in passenger cars34 06 / 2000一汽一汽- -大众大众内内内内 容
27、容容容技技术术培培训训0,150,000,000,501,001,000,300,07 0,04 0,35 0,00 0,31 0,270,21l + l 12 7ml 1,2 ml 5,8 m 12l + l 12 4,5ml 0,5 ml 4 m 12 Fuel SupplyDieselGasoline Permissible fuel feed height H (m)DieselDieselgasolinewith max. perm. vacuum (bar)in fuel tankperm. fuelsuction height S (m)gasolinewith max. per
28、m. overpressure(bar) in fuel line31.08.01 / tt060213 / WTI / ATT-TThermo Top Z/C; E / Thermo Top SConnection to the vehicle fuel system35 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训Thermo Top Z/C; E31.08.01 / tt060212 / WTI / ATT-T0-900-90horizontal only0-1800-1800-1800-1800-1800-180DP 2DP 2DP 30DP 2 R 2M
29、etering pump36 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训31.08.01 / tt060215 / WTI / ATT-TThermo Top E / Thermo Top Z/CInstallation example VW Bora TT-E/TT-Z/C1 Seal, Formwasher2 Stopnut3 Hose4 Wireclip5 Clip6 Clip7 Clamptube, black1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay3 Digi
30、tal timer4 Exhaust silencer5 Combustion air intake line6 Metering pump 37 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训38 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训39 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训40 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训41 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训42 06 / 2000一汽一汽- -大众大众内内内内 容容容容技技术术培培训训
