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1、Doyouhaveproblemswith1.Forecastquality?预测不准(bzhn)2.Excessinventory?超库存3.Lackofvisibilityinyoursupplychain?透明性差4.Capacityshortages?产能不足5.CustomerServiceDeclining?客户服务水平下降第1页/共29页第一页，共30页。andthereforeface1.Lost sales due to missing capacity / components or unnecessary production and high inventory 因产能
2、/原物料不足，导致排产问题，高库存(kcn)2. high scrap/expiry costs for products with shelf life or short life cycle 高废品率，高成本运作3.No systematic consideration of inventory in your supply chain, which results in lost sales and/or excess inventory 订单丢失，库存(kcn)超高4.Lack of information for right planning decisions 不能制定良好的排产计
3、划第2页/共29页第二页，共30页。Doyouthereforeneedatoolto1.improveforecastquality?提高预测(yc)精准性2.increasethevisibilityinyourglobalsupplychain?透明性3.systematicallyconsideryourinventoryand?系统性考虑库存量4.improveyoursalesorderentryconfirmationandprovidereliablesalesorderconfirmationdates?可靠性的订单第3页/共29页第三页，共30页。WhatisAPO?Adv
4、ancedPlanningandOptimization(SAPAPO)offersafullyintegratedfunctionsthatyouusetoPlanandExecuteyoursupplychainprocessesSAP ECC 6.0often called R/3 or ECCUsed for logistics executionSAP SCM 5.1often called APOUsed for all types of planning System CIF: Core InterFacestandard SAP interface第4页/共29页第四页，共30
5、页。LiveCache: To do simulation by real-time without save into DB.缓存机制(jzh)第5页/共29页第五页，共30页。In the future system landscape, both systems has clearly defined roles and tasksSAP ECC 6.0SAP SCM 5.1SDDemand Planning (DP)Production Plannig & Detailed Schduling(PP/DS)Supply Network Planning (SNP)CIFPPSales
6、OrdersForecastsPlanning resultECC remains the leading system for all steps and tasks related to logistics execution APO is the leading system for all planning related tasks第6页/共29页第六页，共30页。SAP2008/SupplyChainPlanningwithSAPAPO/7nAPO DP: Improves the forecast quality and planning accuracynAPO SNP: Im
7、proves visibility across your global supply chain and lowers inventorynAPO PP/DS: Supports you in creating optimized production plansnAPO gATP: Allows state-of-the-art sales order confirmation planning processesnAPO TP/VS: Optimizes transportation loads and minimizes transportation costs nAPO Alert
8、Monitor: Powerful exception message system integrated in all APO planning modulesGlobal Available-to-PromiseDemand PlanningSupply Network PlanningProduction Planning & Detailed SchedulingAdvanced Planning & OptimizationAlert MonitorTransportation Planning & Vehicle SchedulingSAP APO structure第7页/共29
9、页第七页，共30页。SAP SCM 5.1ComponentsICHInventory Collaboration HubEMEvent ManagementGlobalATP(gATP)Demand Planning (DP)SupplyNetworkPlanning(SNP)DeploymentProductionPlanning & DetailedScheduling(PP/DS)Transport Planning (TP/VS)ThemaincomponentAPOanditsmodulePP/DSAPOAdvanced Planning and Optimization第8页/共
10、29页第八页，共30页。PP/DS1: Production Planning 2: Detail Scheduling第9页/共29页第九页，共30页。SubcontractorProductionCustomerDCUsage of PP/DSPP/DSisdesignatedtoplanthesinglefactoriesinthesupplychainnetwork第10页/共29页第十页，共30页。PP/DSsmaintaskistocreatefeasibleproductionplansbasedontheincomingdemandsinafactoryDemands from
11、 DCs or DPPP/DS planning steps, e.g. MRP, sequencing,Feasible production plansPP/DS is able to plan quantities and capacities at the same time!第11页/共29页第十一页，共30页。PP/DS,asthenameissaying,coversthetwomajorareasofproductionplanningProduction PlanningMain objective: Create receipt elements based on exis
12、ting demands Product-oriented views and tasksShort- till long-term horizon Main transaction: Product View ( md04)Tools & functions: MRP heuristic / net requirement calculationFurther PP heuristicsDS horizonPP horizondemandsdemandsInfinitely created receipts/ordersPP/DS planning horizonFinitely seque
13、nced receipts/ordersDetailed Scheduling / SequencingMain objective: Schedule existing orders (finite and infinite) to create feasible planResource-oriented views and tasksShort-term-horizonMain transaction: DS Planning BoardTools & functions: Scheduling strategiesDS heuristicsPP/DS Optimizer第12页/共29
14、页第十二页，共30页。ProductionPlanningandDetailedSchedulingDifferencesbetweenPPandDS第13页/共29页第十三页，共30页。PP/DS,asstate-oftheartplanningtool,offersawiderangeoffeaturesbeyondtheECC-functionalitiesFeatureSAP SCM PP/DSSAP ECC PPInfinite multilevel planning (MRP)Planned Orders are scheduled and fully exploded via M
15、RPPlanning of InterchangeabilityManual Sequencing within Planning Board (single-level) Advanced heuristics / functions to schedule sequence automatically, even multilevelOptimizer to create finite sequence with regard of capacities and material availability at onceConsider change-over times in seque
16、ncingMain transactions with many of information at one glancePegging with corresponding functions ( transparency)Alerts and Alert Monitor for alert-based workingOption to simulate various scenarios Multilevel material availability checkPPDSGeneral第14页/共29页第十四页，共30页。Optimizer排产优化器第15页/共29页第十五页，共30页。C
17、onflict?!?第16页/共29页第十六页，共30页。Production Planning with APO PP/DS Optimizer第17页/共29页第十七页，共30页。Production Planning with APO PP/DS Optimizer第18页/共29页第十八页，共30页。BeforeDetailSchedule,alltheordersaremixedanddisorder.第19页/共29页第十九页，共30页。AfterDetailSchedulebyOptimizer,orderbysequence,nogapnomixed.第20页/共29页第二十页
18、，共30页。SetupMatrix第21页/共29页第二十一页，共30页。Modeselection,多机台选择(xunz)第22页/共29页第二十二页，共30页。Mode selection,多机台选择(xunz)第23页/共29页第二十三页，共30页。1：一个工序有同一工单的多次使用(shyng)：如E505IA.2:同一个工单中多个工序之间有Mix/Maxwaitingtime,在排产时，系统能够体现。第24页/共29页第二十四页，共30页。第25页/共29页第二十五页，共30页。APOOptimization第26页/共29页第二十六页，共30页。第27页/共29页第二十七页，共30页
19、。订单(dndn)排产计划表（工位、数量、人工）每小时第28页/共29页第二十八页，共30页。29感谢您的观赏(gunshng)！第29页/共29页第二十九页，共30页。内容(nirng)总结Do you have problems with。Advanced Planning and Optimization (SAP APO) offers a fully integrated functions that you use to Plan and Execute your supply chain processes。Global Available-to-Promise第三十页，共30页。
