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1、年产90万吨乙烯装置压缩机组施工方案年产90万吨乙烯装置压缩机组施工方案目录Content1工程概况General of project12编制依据References22.1编制说明Instructions22.2执行规范和标准Standards and specifications23施工组织Construction organization43.1主要工程实物量Main construction items53.2施工安排Construction arrangement53.3施工机具准备Construction machinery and apparatus preparation63
2、.4施工人员安排Personnel arrangement63.5施工进度计划Construction progress schedule74质量控制计划Quality control plan74.1质量方针与质量目标74.2质量目标：74.3质量保证体系Quality assurance system85压缩机组施工技术措施Compressors construction technical measures85.1施工总体要求：General construction execution requirements85.2设备开箱检查：Visual inspection of equipm
3、ent115.3基础验收及处理：Foundation treatment and acceptance115.4机组就位、找平找正Locate level and align assembling units145.5机组就位、找平找正Locate, level and align assembling units155.6二次灌浆Secondary grouting175.7系统管线安装的技术要求Technical requirements for system piping installation195.8乙烯压缩机组Ethylene compressor units225.9丙烯压缩机
4、组Propylene refrigeration compressor units295.10甲烷制冷压缩机组Methane refrigeration compressor units356HSE 控制计划 HSE control plan406.1HSE“六个零”目标：HSE “Six Zero” targets406.2施工现场的安全控制 Safety control on construction site407附录Appendix437.1乙烯二标段压缩机安装工程设备一览表Equipment list of ethylene compressors installation work
5、437.2施工机具及消耗材料Construction machinery and consumable materials447.3压缩机冷态找正曲线图 Curve of cold state alignment of compressors477.4工作危险性分析(JHA)表Hazard Assessment Worksheet517.5乙烯二标段压缩机安装工程进度计划Construction schedule plan of ethylene compressors installation work531 工程概况General of project年产90万吨乙烯工程是某石化股份公司、
6、某石化股份公司和某公司合资的大型石化项目，位于某市金山区漕泾某化学工业园区内。乙烯裂解装置为该工程的龙头项目，计划于2002年年底开始土建施工、2003年4月15日开始安装施工、2004年12月28日机械完工、2005年3月投料开车、同年五月开始商业运行。 Shanghai SECCO 900kt/y Ethylene Project, located in Shanghai Chemical Industrial Park, is financed and executed by the joint venture of SINOPEC Co. Ltd, Shanghai Petroleum
7、 & Chemical Co, Ltd and BP Company. Ethylene heaters installation is the most important part of this project. It is proposed to commence civil construction at the end of 2002; commence installation construction on April 15th,2003, complete machinery construction on December 28th, 2004; commissioning
8、 in March, 2005 and start the commercial operation in the same year.90万吨/年乙烯裂解装置由ABB LUMMUS/SEI联合进行EP总承包，其工程管理由某石油化工有限责任公司的一体化项目部（IPMT）负责，齐鲁石化工程建设公司作为CM公司代业主进行施工管理。The joint venture of ABB & LUMMUS/SEI contracted the engineering and procurement work of 900kt/y ethylene complex project. The IPMT of S
9、ECCO Petroleum & Chemical Co, Ltd. is responsible for the project management. The QI LU Petroleum & Chemical Engineering Construction Company is the Construction Management Company.某90万吨/年乙烯工程中冷区、热区、烯烃转换区及裂解炉区的1#、2#、3#、4#裂解炉由某石化集团宁波工程有限公司(原第三建设公司)承建。在所承担的施工区域中共有3台压缩机组，分别是乙烯压缩机组、丙烯压缩机组、甲烷制冷压缩机组The Th
10、ird Construction Company of SINOPEC contracted the installation construction of four heaters in heater area and the installation work in first compressor area (Ethylene compressor and Propylene compressor), hot area, cold area and Olefin Conversion Unit. There are three compressor units in contracte
11、d construction area. They are Ethylene compressor unit, Propylene compressor unit and Methane compressor unit.2 编制依据References2.1 编制说明Instructions2.1.1 本施工方案根据压缩机与底座组装后，整体出厂到货状态、现场不进行解体的原则编制。The proposal is made out based on the principal that the compressors shall be assembled with their foundation
12、s, which will be delivered to site integrally and will not be disassembled. 2.1.2 本方案仅涉及压缩机安装部分的施工内容，压缩机组的试车应另行编制，其它专业（吊装、运输、焊接等）应参见各相关专业的方案执行。This proposal is made for compressor units installation work only, the compressors commissioning proposal shall be made additionally. Other relevant work (li
13、fting, transportation, welding) shall be performed in accordance with the corresponding professional proposals.2.1.3 若本施工方案与ABB LUMMUS、SEI的设计文件、设备的随机技术文件有关规定不相符时，应按设计文件、随机技术文件执行。If there is any conflict between this proposal and the design documents provided by ABB LUMMUS and SEI, the relevant requi
14、rements of attached technical documents with equipment, the latter shall govern.2.2 执行规范和标准Standards and specifications2.2.1 ABB、SEI设计的施工图及其它设计技术文件；Construction drawings of ABB/SEI and other relevant designed technical documents2.2.2 三菱重工有限公司提供的压缩机现场安装手册及随机图纸；Compressor field installation manual pro
15、vided by SanLing Heavy Industry Co., Ltd. and attached drawings with equipment 2.2.3 机械设备安装工程施工及验收通用规范GB50231-98；General code of construction and acceptance of machinery equipment installation GB50231-98；2.2.4 压缩机、空气、泵安装工程施工及验收规范GB50274-98；Compressors, air and pumps installation and acceptance specifications GB50274-982.2.5 压缩机、风机、泵安装工程施工及验收规范GB50275-98；Compressors, fans and pumps installation and acceptance specifications GB50275-982.2.6 乙烯装置离心压缩机机组施工技术规程SH/T 3519-2002Technical regulations of ethylene complex centrifugal compressor units cons
