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1、菲鲁瓦泵技术规格书（终版）安徽六国化工股份有限公司 280 kt/a 合成氨项目 Anhui LiuguoChemical Co., Ltd. 280kt/a Ammonia Project技术附件Technical Annexes for隔膜式高压煤浆泵High Pressure Diaphragm Measure Coal Slurry PumpsEnd-User：Anhui Liuguo Chemical Co., Ltd. 买方：安徽六国化工股份有限公司Seller：FELUWA Pumpen GmbH Germany 卖方：德国菲鲁瓦泵业有限公司Design Institute: E
2、ast China Engineering Science And Technology Co., Ltd.设计单位：东华工程科技股份有限公司2010年4月27日April 27, 2010Annex 1. Technical specification of FELUWA pumps 泵的技术规格High pressure pumps / 高压煤浆泵(P-1301A/B/C)Single-acting, self-priming, hermetically sealed, silentFELUWA MULTISAFE double hose-diaphragm pump(s),单作 用自吸、
3、无泄漏、低噪音FELUWA双软管隔膜活塞泵.Type/型 号:TGK 300/250- K 190 - DS 100 HDCharacteristics each pump:每台泵的特性Basic data:基础数据Liquid han died处理的介质:Coal slurry水煤浆Solid content 固体含量:60 to 67 % solids by weight Specific gravity 比重：1.22Pumping temperature工作温度: Max. + 80CMax. particle size 最大颗粒:3 mmTech nical data技术数据pH v
4、alue / PH 值:7 - 8Viscosity 粘度:1200 to 3000 mPa.s Flow rate 流量：20 - 42 m3/h, max. 60 m3/h Outlet pressure 出口压力：9,6 MPa(A)In let pressure 入口压力：0.2 MPa(A)Pipe conn ecti ons 连接管口： at the sucti on side 入口侧at the discharge side 出口侧DN 8” PN LB 150 ANSI B 16.5DN 6” PN LB 900 ANSI B 16.5Absorbed power at the
5、 driving shaft轴功率: 71 - 200 kW, max. 210 kWIn stalled motor power 电机装机功率：250 KWMotor speed 电机额定转速:1500 min-1Pump speed 泵的转速范围 ： 19 to 37, max. 53 strokes per min ute每分钟冲程次数Stroke len gth冲程长度:250 mmValve design 阀的设计:125 mm special double ball valves 特 殊球阀(双阀结构)Number of pump heads泵头数: 3Con structi on
6、 Materials 材质Hose-diaphragm casing泵腔:1.0619 cast steel 铸钢Other casings 其它腔体:1.0619 cast steel 铸钢 Primary hosediaphragm一次软管:NBR (n itrile rubber)丁氰橡胶 Sec on dary hose-diaphragm 二次软管:NBR (n itrile rubber)丁氰橡胶 Valve seat 阀座:1.4112 Valve bal l阀球:1.4301Hose-type pressure air vessel 出口缓冲器- case- wetted pa
7、rts (flange)-Hose-diaphragm 软管-隔膜：oooo1.02541.0254NBRSuction air vessel入口缓冲器: 1.0254Design DrawingsArra ngeme nt drawi ng 酉己置图：similar to 1.3875.099aAnnex 2 Applicable Codes and Standards 适用的规范与标准Materials: cast steel acc. to DIN GS-C25N (GP240GH) 材料铸钢，按 to GS-C25N (GP240GH)- quenched and tempered s
8、teel acc. to DIN 17200 淬火和退火钢，按DIN17200- case hardening steel acc. to DIN 17210 硬化处理钢，按DIN17210Gearbox 齿轮箱按 DIN3990Bearings: calculated acc. to DIN ISO轴承计算按DIN ISOPressure air vessels: calculated acc. to AD-2000, approved to DGRL 97/23 EG压力空气槽计算按AD-2000由 DGRL 97/23 EG 核准Fasteners: metric dimensions
9、acc. to DIN紧固件按DIN,公制Electric motor. IP 55 acc. to IEC 电机IP55，按IECRecommended producer: ABB推荐的生产厂家: ABBFrequency Converter ABB变频器ABBLocal Electrical panel/box: IP 65 acc. to IEC 就地电气控制盘/箱IP 65按IECElectrical drawingsand components: acc. to IEC 电气图纸和元件按IECBuyer connections: suction and discharge flang
10、es acc. toANSI B 16.5买方接口进出口法兰按ANSI B 16.5flushing connection acc. to ANSI B 16.5冲洗接口按ANSI B 16.5pressure gauges: G 1/2”压力表接口: G 1/2”Annex 3. Pump Control泵的控制3.1 Pump Flow Control System 泵的流量控制系统For each pump ， the flow is controlled by a frequency controller, ABB ACS . The main features are:对每台泵来说，
11、其流量均由ABB变频器控制，主要特性是：-static speed accuracy 静态转速精度:+/- ( 0.1 0.5)% -output frequency 输出频率:0 300 kHz-Hand/auto control手动/自动控制-Indication of motor speed 电机转速扌旨示-In dicatio n of rated value of speed 转速额定值指示-Indication of output frequency, etc.输出频率指示等-An alog in put/output模拟量输出/输入-Pumps can run at a volt
12、age range of +10% -20%泵可以在 +10% -20%的电压范围内运行-The longest allowable cable distance between a frequency converter and a motor is 200 m.-变频器和电机间的电缆最长允许距离为200米-For flow rate control, the minimum flow rate is 33 % of the normal flow and the flow rate fluctuation should not exceed 1%.-变频调节流量，最小流量为正常操作流量的3
13、3% ，流量调节波动 不超过1%3.2 Pump Control泵的控制List of I/O and Signal Type of Frequency Converter变频器I/O清单及信号类型：1. Signals from frequency converter to DCS:变频器至DCS信号：1) . Motor current signal and speed signal to DCS电机电流信号和转速信号至DCS2) . Working status indicating: including main motor, frequency converter, oil pump
14、 andmanu al/auto status sig nal, con tactor sig nal(接点信号)泵运行状态信号:包括主电机、变频器、油泵和手动/自动状态信号3) Common Alarm single(s) 公共报警信号2. From DCS to frequency converterDCS至变频器信号：1) . flow rate control signal: 4 - 20 mA DC 流量控制信号2) . interlock shut down signal: contactor signal (接点信号) 联锁停车信号3. Signal of oil pressur
15、e from lube oil loop to DCS, with low pressure alarm，without interlock由润滑油回路至DCS油压信号，带低油压报警，但不联锁4. Remote/Local Contactor Signal to DCS至DCS的远程/就地接点信号5. A signal of pump operation status to DCS.指示泵运行状态信号至DCS6. Local Control Panel, IP65就地控制盘, IP656.1 For operation of the pumps, the control system shall include all circuits for control of pumpsworking, start-up/shut-down, adjustment , alarm with warning lights and horn.对于泵的操作，控制系统应包括泵的运行指示、开/停、调节、报 警回路，并有声光报警。6.2 The control to the pump can be switched o
