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1、OPERATION MANUALOPERATION MANUALCONTENT. Basic parameters . Composing Structure and assembling. Installation and trial Run . Maintenance OPERATION MANUALTotal:Page:. Composing structure and assembling The main structure of this series cooler refers to diagram. Rotary kiln body connected with flanges
2、 or welded directly. Two supporting device with thrust roller bring kiln to revolve by driving gear. It bring with angle while assembling kiln. Material revolved and moved forward inside kiln contact to cooled air in order to be cooled. The machine has feeding device. There are scale spring seal mat
3、 between feeding device and kiln in order to keep material not to be overflowed.1. supporting device2. kiln3. driving device4. supporting device with thrust roller. Installation and trial run1. Prepare before installingIt must be familiar with the drawing and technique documents, be know well equipm
4、ent structure and install technique demand. It must prepare assemble tool &equipment and workout working design & assemble plan according to concrete item to decide assemble order and way. It must finish the assemble task carefully and quickly.OPERATION MANUAL Total:Page:Being assembled company shou
5、ld check the completing and quality of equipment parts during detecting equipment. If it has be found quality lack or objection because of transfer and deposited, it must prepare advice correlative company to add and eliminating the objection. For relative important size about install quality, it sh
6、ould check and record according to drawings. In the meantime must discuss with design company to correct it.Before install equipment parts, it must be cleaned first. Before remove rust and disassembly, please get familiar with drawing and understand structure in order to avoid parts of machine be da
7、maged. It should prepare to check relative code and mark in order to avoid parts is confused or lost. All work must be done at cleaning environment. After being cleaned, it should wipe new oil at once for rust parts. The oil must fit for lubricant oil demand of drawing. Then let the parts airproof i
8、n order to avoid rust or pollute.All hoisting and wire rope and hook and so on must have safety space during hoist and convey. Wire ropes are not allowed to contact with working surface of spare parts. Level conveyor for spare parts must keep balance and not allowed inversion or place straight. Segm
9、ent of kiln and wheel belt and wheel and other cylindrical form spare parts must be fixed on the crosstie frame firmly. And then drag it with windlass. Underground supporting with rolling bar. Not allow drag it moves forward underground or at rolling bar directly.It must rotary kiln in order to unde
10、rline big gear ring and kiln. It can be wiping on the kiln with wire rope and drag it with windlass. Peripheral force of rotary empty kiln may consider about 20 Tons. Safety factor must 2 while choice diameter of wire rope. It is better to install driving device temporary and then rotary kiln body.
11、OPERATION MANUALTotal:Page:1. Check foundation and draw a line.First must to revise drawing: Take the actual size according to two wheel belts, add a little hot inflation slightly, get inclined apart size between two supporting Device, count its level apart size and revising the size of drawing. Che
12、ck the position of all main center line and subsidy center line According to install if it is correct according to installed company providing for” center sheet Layout”. Check the demission size of equipments foundation against diagram line. Mark center line position. Hole position of foundation bol
13、t should meet Requirement.Allowance of foundation: Allowance of demission size allows +30 mm. Allowance of foundation flat surface allows +2 mm. Allowance of center line distance allows +1 mm. Allowance from basis point to zero point of factory allows for center position of foundation bolt hole allo
14、ws +10mm.Allowance for depth allow +20mm.Allowance for elevation +5mm.Foundation underline: Underline lengthways center line. Find center point of each center mark sheet according to the center point of cooling machine head and tail. Allowance can not over 0.5mm. Underline crossways center line. Fin
15、d center distance of each foundation. Allowance of crossways center line for two foundations can not over 1.5mm. Making across line of driving part according to correct accurate dryer center line. Drawing level base line (elevation line), doing a level base line at one meter high place from side of foundation according to zero point of factory district. Its used to be equipments elevation. Allowance of elevation error not over 0.5mm.2. Install and check of supporting deviceIt is depending on the location of supporting dev
