舒布洛克砌块施工方法

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1、Shanghai SureBlock-Besser Building Materials Company.;Ltd臂.Sha Town, an HuiCounty, Shanghai, China. Tel. (021) 5814 0808, Fax. (021) 5814 3535SureBlockConstruction Method Statement for Concrete Masonry Wall. 砼砌体施工方法Site Preparation施工准s1. All working areas approximately 4m wide, adjacent to the wall

2、should be level and clean. 工作面积需约4m宽,与墙体相邻的地方需干净和平整。2. All facing CMUs should be selected at random from several pallets (CMU Cubes) and re-stacked neatly in small plies within easy reach of the Mason constructing the wall.所有劈裂砌块砌筑时,必须从几包砌块中随机选取,砌块需整齐地就近堆放。3. Working areas should be kept clean so as

3、 not to damage or contaminate blocks, this also makes for a safe working area.工作区需保持清洁并避免损坏砌块。Setting out for CMU wall开始施工1. From construction drawings mark on to the foundation using masons pencil or crayon and tape measure, all window, door openings and control joints. Measure between corners and

4、door openings or control joints, calculate the number of CMUs (390mm + 10mm =400mm) adjust mortar joints slightly to fit CMUs to the nearest % block. Mark on the foundation CMU and mortar joint.Where there are masonry columns between, and masonry above windows, while setting out make allowance to al

5、ign vertical mortar joints in masonry below and above windows.根据图纸将所有门、窗及控制缝的位置都用铅笔在基础梁上做好记号,计算墙角到门、窗 洞口间的砌块模数(400mm),通过灰缝宽度调整,尽可能将模数调至砌块模数的1/2,并在 基础上标出砂浆灰缝的位置。窗间墙的上方墙体和下方墙体的灰缝需对齐。2. Check position of all vertical rebar dowels, to ensure hollows within blocks align with steel dowels. 核查预埋插筋的位置,确定插筋间

6、距。Mortar砂浆砂浆采用地产砂与海螺水泥(经试验做出的配合比)搅拌而成。Shanghai SureBlock-Besser Building Materials Company.;Ltd Xia Sha Town, Nan Hui County, Shanghai, Chia. Tel. (021) 5814 0808, Fax. (021) 5814 35351.2.3.4.5.Mortar should be mixed with clean water.需采用自来水搅拌砂浆。Mixer should be clean prior to mixing mortar.搅拌前需清洁搅拌机。

7、To obtain good workability and other desirable properties of plastic color consistent masonry mortar, the ingredients must be thoroughly mixed.After all materials are batched in to mixer, they should be mixed from 3 to 5 minutes. Less mixing time may result in nonuniformity, poor workability, low wa

8、ter retention, and less than optimum air content. Longer mixing times may effect strength of mortar.为使砂浆使用性能良好,砂浆成份需被彻底搅拌。材料倒入搅拌机后,需搅拌35分钟。如搅拌时间过短,则砂浆会出现不均匀,工作能力差,水份保持力不足和空气含有率不足的现象;搅拌时间过长则会影响砂浆的强度。Fresh mortar should be prepared at the rate it is used so that its workability will remain the same th

9、roughout the day. Mortar that has been mixed but not used with in 20 minutes tends to dry out and stiffen. If it is necessary to restore workability, mortar may be retempered by adding water and re-mixing. Color mortars should not be tempered, because additional water will cause color to lighten.Mor

10、tar should be discarded after 2 % hours from mixing.工地上需常备新鲜搅拌的砂浆以保证砂浆的工作性一致。砂浆搅拌后如不及时使用,20分 钟后开始硬化和干化,所以有必要再加些水后重新搅拌。有颜色的砂浆不能重新加水搅 拌,因为会使颜色变浅。砂浆搅拌后2个半小时内,如不用则弃用。Keep Mortar on a damp board ready for Masons use. Mortar placed in buckets causes rapid settlement of sand and water, which results in los

11、s of mortar properties.砂浆应被倒在平湿板上使用。在桶中使用砂浆则会使砂浆容易积水和沉淀,从而丧失了砂 浆的某些性能。Concrete Masonry Wall Construction砼砌体施工1. Start construction of wall by constructing corners and end of wall first. Build up sections of the wall 5m apart, starting at a corner if possible to ensure accuracy.2 of 604/25/22Shanghai

12、 SureBlock-Besser Building Materials Company.;LtdXia Sha Town, Nan Hui County, Shanghai, China. Tel. (021) 5814 0808, Fax. (021) 5814 3535 从墙体的一角及末端开始砌筑。2. Use experienced skilled masons to construct corners and ends of walls.挑选熟练技工开始砌墙角及墙的末端。3. Check frequently for course height, squareness and lev

13、el. 经常检查墙角的水平、高度、对角。4. Once corners and end of walls are constructed, fill in between with CMUs course by course. 砌完墙角和墙末端,再砌墙角与末端的中间部分。Shanghai SureBlock-Besser Building Materials Company.;LtdXia Sha Town, N5814 0808, Fax. (021) 5814 35355. Use a string line between corners and end of wall to keep

14、courses of CMUs level. 在墙角与另一端需拉线以保证墙体水平。6. Use story pole to check course height.竖皮数杆以控制每道砌块的高度。Figure 1 Story poleA control joint must permit ready movement of the wall in a longitudinal direction yet be sealed against vision, sound and the weather.一个控制缝必须允许墙体沿纵向有移动,并且需隔声、防风的密封处理。There are a numbe

15、r of types of control joints for building concrete masonry walls, the most common are the Michigan and pre molded gasket type.砼砌体有很多形式的控制缝,最普通的是密歇根式和预制模型填缝式。1. Check drawing for location of control joint, and set out location within wall. 查看图纸,确定伸缩缝的位置。2. The control joint should extend the full height of the wall.Shanghai SureBlock-Besser Building Materials Company.;LtdXia Sha Town, Nan Hui County, Shanghai, China. Tel. (021) 5814 0808, Fax. (021) 5814 3535 控制缝贯通整个墙体。3. Control joint must not be bridged by j

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