模具快速加热炉使用说明书(中英版).doc

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1、佛山市阿努迈机械设备有限公司 产品使用说明佛山市阿努迈机械设备有限公司Foshan Alumac Machinery Equipment Co.,Ltd模具快速加热炉Die Rapid Heating Furnace使用说明书Operating InstructionsTEL:(0086)0757-85211208 FAX:(0086)0757-85211203Website :2010.07模具快速加热炉产品说明书Instruction manual 产品名称 模具快速加热炉 Product of Name Die Rapid Heating Furnace 适用型号 两模、三模型 Appl

2、ied Model Two Chamber & Three Chamber 适用规格 直径100250mm Applied Dimension Diameter100250mm 外型尺寸 External Dimension L1700mmW1500mmH1700mm L2200mmW1500mmH1700mm 产品介绍Product Introduction 1,自动化操作,加热时间十五分至二十五分钟; Automation, heating time is 15 minutes to 25 minutes2,加热温度可根据具体情况调节设置; Heating temperature can

3、be adjusted according to specific conditions .3,模具加热到设定温度后,可选择退出加热控制系统,耗电极小; After the mold is heated to reach the set temperature, its electric-saving to opt to logout the heating control systems.4,采用先进的隔离磁能感应加热,使得生产过程中安全系数大大提 高,设备使用寿命更长;Adopting advanced isolated magnetic energy induction heating,

4、 it can enhanced the safety factor greatly within the production process , to make the longer service life.5,快速换模,减少作业时间,提高生产效率,达到节能省耗的目的.Replacement of Die quickly , reducing operating time, improving production efficiency and achieving the purpose of energy-saving consumption 挤压模具加热炉技术参数 The Techn

5、ical Parameters of Die Rapid Heating Furnace1) 用途:与挤压机配合使用,用于模具在使用前的加热;Uses: used in conjunction with the extrusion machine for heating the mold before use2) 适用于100250mm的模具加热; Applied to heating a diameter of 100-250mm mold3) 输入电压:三相五线制 380V,50 / 60HZ ; Input voltage: Three-phase five-wire 380V, 50

6、/ 60HZ4) 输入功率:每套系统515KW; Input power: each system 5 15KW5) 气动气压:5pa Pneumatic air pressure: 5pa6) 冷却要求:风冷;Cooling requirements: air-cooled7) 负载持续率:95% ;Load duration factor: 95%8) 温度控制方式:PID自动温控及过温保护;Temperature Control mode: PID automatic temperature control and over temperature protection 9) 操作方式:

7、各系统独立自动控制Operation mode: Independent controlling for every system 操作手册Operating Manual一、 安全注意事项Safety Cautions1、 使用须知Notice for Use1) 本机使用三相五线电源供电; The machine uses three-phase five-wire power to supply electric.2) 本机使用压缩气体供气供启动元件工作; The machine uses compressed air to supply components for the start

8、 of work3) 本机采用强制风冷却系统,故不能在密封空间中使用; The machine adopts forced air cooling system, so it can not be used in a sealed space.2、 产品检查Product Inspection通电前请先检查产品的包装是否因运输不慎而造成损伤,产品的型号、规格是否与订购的机相符。如有问题请联络本公司。 Please check the package of products to make sure if there any damages caused by improper handling

9、 before powering,if the product model, specifications are in line with the Order of the machine. For questions, please contact the company.3、 使用时的注意事项Precautions for use在使用加热装置时请注意以下几点:When using the heating device, please note the following:1) 本机内部有高强度磁场感应,避免电子产品靠近机箱内部;This machine has high strengt

10、h magnetic field induction inside ;Please avoid the internal electronics getting close to the inside of case.2) 模具加热后非常高温,请避免与人体直接接触,并做好保护措施;Heated mold is very high temperature, Please avoid directly contacting with the human body and do a good job for protection3) 线圈端口有高压电,请勿触摸本加热机的接线端口; There is

11、high-voltage near the port of coil, do not touch the wiring port of heating unit .4) 本机与定制大小模具配合使用,使用其他规格模具会使本机损坏或对模具造成损坏;The machine used in conjunction with the custom size of the mold, Using the unspecified size mold will demage this machine and the mold will damaged;二、 操作说明及操作流程 Instructions and

12、 operating procedures1.操作说明 Operating Instructions 为了更好地使用本加热装置,请按下列操作流程进行操作。In order to use the heating device better , operating according to the following processes2.操作流程Operating procedures:1) 确认供气有足够气压。Making sure that there is sufficient gas pressure2) 确认电源已经供电。Making sure the power already ha

13、s been supplied.3) 合上面板电源开关。Turning off the panel power switch4) 将模具放上平台,再将模具放入小车台中心。(注意:尽量将模具放置在中心位置)Put the mold on the platform, then send the mold into the trolley station center. (Note: setting the mold in the center as far as possible )5) 按启动/入模(绿色)按钮开关,小车进入机箱,到位后机器自动启动加热状态。Press START/ DIE IN

14、 (green) button switches, car goes into the chassis, the machine starts the heating state automatically after reaching the set place .6) 加热至需求温度后,按下出模按钮(红色),加热指示灯灭,等待模具自动退出。 When the Heating mold has been reaching to the Demand temperature, pressing the DIE OUT button (red), the heating indicator li

15、ght went out and then the mold will exit automatically7)如果热模进行补温,须将补温/快速旋钮开关拨向(补温)位置,主机在延时设定时间,等热电偶测温准确后才加温工作。延时时间由机内的时间继电器设定,一般设定为2分钟。If the heated model is warming up, the operator shall turn the WARM UP/RAPID HEATING switch to the WARM UP . the host in the set time delay, and so on until heated thermocouple accurate work. Time delay relays from

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