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1、Grinding technology development trendGrinding machining is important processing technology in mechanical manufacturing. With precision mechanical products, the requirement of increasing the reliability and service life, high hardness, high strength, high wear resistance, high functional new material
2、s application increased, for grinding processing and put forward many new problems, such as material of grinding machining and surface integrity, super precision grinding and high efficiency grinding and grinding automation, etc. Problems to be solved.At present, the grinding technology is moving to
3、ward using super hard abrasives, development of precision and ultra precision grinding, high speed, high efficiency grinding technology and the development of high precision, high stiffness of the grinding machine automation direction.One. In-depth development of grinding theory and technology resea
4、rchGrinding theory research is the basis for the development of grinding technology, the grinding technology and the development of practice and research provides the opportunity for grinding theory, requirement and new topic, in recent ten years, professionals engaged in the work of grinding, grind
5、ing technology and phenomenon many factors for a lot of in-depth research and achieved fruitful results.Two. Unit grinding machine high speed, high precision components manufacturing technologyHigh precision grinding machine spindle unit, feeding unit, bearing unit and auxiliary unit is the key part
6、s and components. Spindle unit including spindle power, shaft, bearing, and frame sections, she affects the precision of the machining system, stability and application scope, its dynamic performance and stability of high performance precision ultra-precision grinding, play a key role. Feed unit inc
7、luding the position detection unit, Demand of feed units, therefore, flexible operation, high resolution, high positioning accuracy, not crawl and large movement range, both to have larger acceleration, and large enough thrust, high stiffness, quick dynamic response, high positioning accuracy. Machi
8、ne tools supporting technology mainly refers to the supporting member of design and manufacturing technology. Auxiliary unit technology including fast clamping workpiece, high efficiency grinding fluid filtration system, machine safety devices, chip removal and the workpiece cleaning technology, spi
9、ndle and grinding wheel dynamic balance technology, etc.Three. Grinding automation and intellectualizationWith mechanical manufacturing in FMS (flexible manufacturing system) and CIMS (computer integrated manufacturing system), IMS (intelligent manufacturing system) height automation development dir
10、ection, the grinding automation requirements are put forward. The development of the CNC grinding machine with CNC lathe, milling machine and so on started late. In the 1980 s and 90 s is a CNC grinding machine for rapid development and entered the popularizing period of practical. In recent years,
11、almost all kinds of grinder CNC products, CNC tool grinding machine from 3 to 10 shaft axis development. Which can realize online measurement, automatic switching of grinding wheel and the emergence of the automatic unloading workpieces milling machining center, mark CNC grinding reached a new level
12、. Grinding CNC system development also have great progress, many special grinding CNC software and systems have been commercialized. In the 1990 s, Japan announced about intelligent grinding results. Use of monitoring information and database, adaptive optimization in grinding condition and the judg
13、ment condition of grinding, using computer simulation and virtual technology, establish a realistic virtual grinding environment, to implement the intelligent of the grinding. Continuous track the use of grinding technology, making the grinding technology has made great development.Four. Grinding pr
14、ocess monitoring and detection technologyImplementation of intelligent computer control of grinding, grinding process is an important problem in the control room. Solve the grinding process, such as the phenomenon of signal identification, signal sampling, signal processing, feedback and compensatio
15、n, need high sensitive sensor, also need to have expert system or intelligent system and the software design and other technical support.For grinding wheel wear and tear of using acoustic emission monitoring system. Because of the complexity of the grinding process, the grinding process of the monit
16、oring system in theory and practical aspect still has many problems unsolved. Parts after the grinding size, shape and position accuracy, surface quality of the test is divided into offline and online detection.For super precision grinding and free abrasive machining high precision and low surface roughness obtained after detection, high-precision grinding on the surface of the on-line automatic detection are much harder than cars, milling, high sensitivity is the key to d
