外文翻译--带式输送机及其牵引系统.doc

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1、翻译部分英文原文Belt Conveying Systems Development of driving system Among the methods of material conveying employed,belt conveyors play a very important part in the reliable carrying of material over long distances at competitive costConveyor systems have become larger and more complex and drive systems h

2、ave also been going through a process of evolution and will continue to do soNowadays,bigger belts require more power and have brought the need for larger individual drives as well as multiple drives such as 3 drives of 750 kW for one belt(this is the case for the conveyor drives in Chengzhuang Mine

3、)The ability to control drive acceleration torque is critical to belt conveyors performanceAn efficient drive system should be able to provide smooth,soft starts while maintaining belt tensions within the specified safe limitsFor load sharing on multiple drivestorque and speed control are also impor

4、tant considerations in the drive systems design. Due to the advances in conveyor drive control technology,at present many more reliableCost-effective and performance-driven conveyor drive systems covering a wide range of power are available for customers choices1.1 Analysis on conveyor drive technol

5、ogies11 Direct drivesFull-voltage startersWith a full-voltage starter design,the conveyor head shaft is direct-coupled to the motor through the gear driveDirect full-voltage starters are adequate for relatively low-power, simple-profile conveyorsWith direct fu11-voltage startersno control is provide

6、d for various conveyor loads anddepending on the ratio between fu11- and no-1oad power requirements,empty starting times can be three or four times faster than full loadThe maintenance-free starting system is simple,low-cost and very reliableHowever, they cannot control starting torque and maximum s

7、tall torque;thereforethey are limited to the low-power, simple-profile conveyor belt drivesReduced-voltage startersAs conveyor power requirements increase,controlling the applied motor torque during the acceleration period becomes increasingly importantBecause motor torque 1s a function of voltage,m

8、otor voltage must be controlledThis can be achieved through reduced-voltage starters by employing a silicon controlled rectifier(SCR)A common starting method with SCR reduced-voltage starters is to apply low voltage initially to take up conveyor belt slackand then to apply a timed linear ramp up to

9、full voltage and belt speedHowever, this starting method will not produce constant conveyor belt accelerationWhen acceleration is completethe SCRs, which control the applied voltage to the electric motor are locked in full conduction, providing fu11-line voltage to the motorMotors with higher torque

10、 and pullup torque,can provide better starting torque when combined with the SCR starters, which are available in sizes up to 750 KWWound rotor induction motorsWound rotor induction motors are connected directly to the drive system reducer and are a modified configuration of a standard AC induction

11、motorBy inserting resistance in series with the motors rotor windingsthe modified motor control system controls motor torqueFor conveyor starting,resistance is placed in series with the rotor for low initial torqueAs the conveyor accelerates,the resistance is reduced slowly to maintain a constant ac

12、celeration torqueOn multiple-drive systemsan external slip resistor may be left in series with the rotor windings to aid in load sharingThe motor systems have a relatively simple designHowever, the control systems for these can be highly complex,because they are based on computer control of the resi

13、stance switchingToday,the majority of control systems are custom designed to meet a conveyor systems particular specificationsWound rotor motors are appropriate for systems requiring more than 400 kW DC motorDC motorsavailable from a fraction of thousands of kW ,are designed to deliver constant torq

14、ue below base speed and constant kW above base speed to the maximum allowable revolutions per minute(r/min)with the majority of conveyor drives, a DC shunt wound motor is usedWherein the motors rotating armature is connected externallyThe most common technology for controlling DC drives is a SCR dev

15、ice which allows for continual variable-speed operationThe DC drive system is mechanically simple, but can include complex custom-designed electronics to monitor and control the complete systemThis system option is expensive in comparison to other soft-start systemsbut it is a reliable, cost-effecti

16、ve drive in applications in which torque,1oad sharing and variable speed are primary considerationsDC motors generally are used with higher-power conveyors,including complex profile conveyors with multiple-drive systems,booster tripper systems needing belt tension control and conveyors requiring a wide variable-speed range12 Hydrokinetic couplingHydrokinetic couplings,commonly referred to as fluid co

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