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1、Zhuhai PTA No. 2 Project珠海PTA二期项目 锅炉静设备安装施工方案Method Statement for Boiler Static Equipment Installation 会 签 Signature 总承包商 General Contractor Wu Bingxuan 批准 Approved by Pan Shaoming 审核 Reviewed by Gan Lin 编制 Prepared by Song Lei The Third Chemical Engineering Construction Company of China中国化学工程第三建设公司
2、August 10, 2006二零零六年八月十日 目录Contents1. 工程概述 General2. 编制依据 Reference3. 施工工艺程序、施工方法Construction Procedure and Methods4. 劳动力需用计划及技能要求 Manpower Plan and Skill Requirements 5. 施工机具、计量器具及施工手段用料计划Construction Machines & Tools, Gauges and Construction Materials Plan 6. 施工进度表Construction Progress Scheme7. 附J
3、HA Attachment: JHA 1 工程概述：General1.1工程简介: Introduction 工程名称: BP珠海二期项目锅炉岛 Project name: Boiler Unit on Zhuhai PTA No. 2 Project工程地点：广东省珠海市南水镇临港工业区Project location: Lin Gang Industrial Park, Nanshui town, Zhuihai city, Guangdong province. 建设单位：珠海BP Building unit: Zhuhai BP Amoco设计单位：中国环球工程公司 Design un
4、it: China HuanQiu Chemical Engineering Corporation总承包单位:中国华电工程(集团)有限公司 Contractor: CHEC施工单位:中国化学工程第三建设公司珠海分公司Construction unit: Zhuhai Branch of TCC 1.2 辅助设备一览表 Auxiliary Equipment List 序号No.位号Tag No.名称Name单位Unit数量Qty重量W.T外形尺寸Size(mm)安装标高installation elevation （mm）1BD-960A/B锅炉给水罐water feeding drum台S
5、et2117.341T15146*3300130002BD-922锅炉排污罐boiler drainage tank台Set13.696T1500*5010待定wait3BD-1225沼气罐Biogas tank台Set10.970T3831*800待定wait4BD-926LPG缓冲罐LPG buffer tank台Set10.61T600*2000待定wait2 编制依据 Reference2.1 工业锅炉安装工程施工及验收规范GB50273-98Boiler installation and Acceptance Code for industry GB50273-982.2 中低压化工
6、设备施工及验收规范HGJ209-83Code for construction and acceptance of middle low-pressure chemical equipment2.3石油化工施工安全技术规范SH3505-1999Safety and Technique Code for Petrochemical Industry Construction (SH3505-1999)3 施工工艺程序及施工方法 Construction Procedure and Methods3.1 施工前准备 Construction preparation参加施工的人员应熟悉图纸及技术说明
7、书、标准规范、施工方案。People involving in construction should be familiar with drawings, technical description, criteria and specifications and construction procedure. 基础强度已达设计强度的70%以上，施工用水、电、气等齐全、到位。The foundation has reached above 70% design strength. Temporary water, power, gas and others shall be complete
8、d and available.施工中所用机具、手段用料及计量器具应准备齐全。All equipment, tools, consumables and gauges shall be available for use.3.2开箱验收 Unpacking of boxes开箱时对设备进行外观检查，不得有伤痕、锈蚀、变形及其他损伤。During unpacking, visually check the equipment, which shall be free of scratch, corrosion, and deformation and other damages.检查设备的名称、
9、类别、型号、规格、外形尺寸、管口方位应符合设计尺寸要求。Verify the equipment name, sort, type, specification, outline dimension and pipe outlet position as per the design requirement.对设备内件、附件，检查其规格、外形尺寸符合设计图纸要求。Verify the specification and outline dimension of the internals and auxiliaries of equipment as per the design drawin
10、gs.验收合格后，参与验收人员应共同会签验收记录，办理移交手续。After acceptance, inspectors shall jointly sign on Acceptance Record, and arrange handover procedure.3.3基础验收及处理 Foundation acceptance and treatment 基础办理交接时，应有交接证书及测量记录。在基础上应有明显的标高基准线及基础纵横中心线When handover the foundation, certificate of completion of handling over and s
11、urvey record should be prepared; visible reference line and cross centerline should be marked on the foundation. 3.3.2设备基础表面应清理干净，预留地脚螺栓的螺纹和螺母应保护完好。Equipment foundation top should be cleaned well, and the threads and nuts of anchor bolts should be protected with good condition.3.3.3基础外观不得有裂纹、蜂窝、空洞、露
12、筋等缺陷。The external foundation shall be free of cracks, honeycombs, hollows, exposed-rebar and other defects.3.3.4基础上应明显地标出纵横中心线、标高等基准线。The crossing centerlines, elevation and other reference lines shall be clearly marked on the foundation surface.尺寸其允许偏差如下：The allowable tolerance as below:项 次No.项目Ite
13、ms允许偏差（mm）Allowable Tolerance1坐标位置（纵、横轴线）Coordinate location (in longitudinal and transverse axes)202不同平面的标高Elevations on different levels203基础平面外形尺寸Configuration sizes on foundation plan204凸台上平面外形尺寸Plan configuration sizes on convex part of foundation-205凹穴尺寸Sizes of foundation concave+206平面的水平度（包括
14、地坪上需安装设备的部分）Plan levelness, incl. parts on pavement for equipment installation每米 per meter5全长 at full length107垂直度perpendicularity每米 per meter5全长 at full length108预埋地脚螺栓孔anchor bolt hole中心位置 center location10深度 depth+20孔壁铅垂度每米Hole wall perpendicularity per meter109预埋地脚螺栓Embedded anchor bolt标高（顶端）Elevation (top)+20中心距（在根部和顶部测量）center distance (survey in bottom and top) 2对混凝土基础，应铲出麻面，并凿出垫铁窝。Remove surface voids for concrete foundation, and make the place for positioning shims.3.4垫铁安装 Sizing block installatio
