《制造过程管理-过程调查工具》由会员分享，可在线阅读，更多相关《制造过程管理-过程调查工具（11页珍藏版）》请在金锄头文库上搜索。
1、Process Survey ToolStatus: Version: 1.2forIssue date: February 2011Quality ManagementManufacturing Process ManagementPage 2Process Survey Tool for Manufacturing Process Management 过程调查工具制造过程管理Status: Version 1.2Date: February 2011Guide for AssessmentElement 1:CONTROL PLANS0There is little evidence o
2、f use of Control Plans in the Plant. 工厂缺乏使用控制计划的证据1Control Plans are available on request, but there is little evidence that they are used in practice. 能出示控制计划，但缺少在实际中使用的证据2Control Plans exists, but there are major deficiencies and/or it does not reflect actual practice. 存在控制计划，但是有欠缺及/或没有反映在实际中3Cont
3、rol Plans are available as formal documents, which include flowcharts. They are in use, with only minor deviations observed. 控制计划以正式文件的方式存在，且包括流程图它们在使用时只有轻微偏差4Significant product characteristics have been translated into related control points in the process, and these are incorporated in the Contro
4、l Plans, and control points are shown on the flowcharts. 在过程中将产品的重要特性转化为相关的控制点，并体现在控制计划中，且流程图上标注控制点5Process FMEAs have been conducted to determine risks to the product or process and the design of the Control Plans have taken these into account. Customer input verifies the selection of significant c
5、haracteristics. 进行过程的FMEA来确定产品和过程的风险，同时在设计控制计划时也考虑到这些风险顾客的输入验证了这些产品重要特性/特点选择的正确性6The Plant has satisfactory completed Control Plans, which are derived from an understanding of customer requirements and FMEAs. They cover all necessary aspects - including supplied materials, logistics and packing/stor
6、age. There is evidence of a careful and thorough customer-driven determination of Significant Characteristics. The control methods are incorporated in the Control Plans and flowcharts.工厂来源于顾客需求和FMEA的完全的、恰当的控制计划，它们包含所有的必须方面，包括供料、后勤、包装/储存。切实、仔细地按顾客的要求确定产品的重要特性和参数。那些控制方法体现在控制计划和流程图中。7As per 6, and reco
7、rds indicate that product, process or logistic capability problems have been identified and corrective action plans are established. A formal review process for the control plan, FMEAs, choice of significant characteristics and control methods has been defined. 如6中所述，记录可显示出产品、过程或后勤能力方面的问题已被确认，并建立了相应
8、的改正行动计划。已定义了控制计划、FMEA、重要特性的选择、控制方法的正式评审过程。8The Plant has a satisfactory control plan and process FMEAs. Audits verify that the plan is effective, and there are only minor concerns. The plan has been agreed with or concurred by the customer whenever partnerships exist. At least one formal review (def
9、ined as per 7) has taken place, with a plan to conduct reviews every six months. 工厂已有了完善的控制计划和过程的FMEA，通过审核已验证了计划的有效性，且仅存在轻微的引起顾虑之处。无论公司与顾客有无伙伴关系，计划也已与顾客达成了共识。有指导审核的计划，至少每6个月进行一次正式的审核（如7中定义）9The Plant has been extremely thorough with control plans and process FMEAs, with a good working relationship w
10、ith customers on quality planning. FMEAs are living documents. Several review rounds have been completed, and the learning from these is evident. 工厂已有了极其全面的控制计划和过程的FMEA，并且在质量计划方面与客户有良好的工作关系。FMEA是生动的文件。若几个评审循环完成后，很明显从中学到了知识。10The Plant has documented evidence of a close and very effective working rel
11、ationship with customers on quality planning. Learning from Control Plan reviews with regard to product, process, and logistics capabilities has been incorporated in designs. The site is recognised as a best practice site for Control Plans, so that others can conduct internal benchmarking. 在产品质量方面工厂
12、建立了与客户近密和有效的合作关系的资料证据。对有关产品、过程、后勤能力方面的控制计划进行审核当中学习到的知识，已体现在设计之中。工厂被认为是控制计划的“最佳实践”场地，因此可以作为内部的标杆比较。Guide for AssessmentElement 2:PROCEDURES要素2 ： 程序0No quality related procedures exist. 没有与质量相关的程序。1Only verbal quality related procedures are used. 只有口头上的与质量相关程序存在。2Some written quality related procedure
13、s exist but with major deficiencies. 有一些书面的质量相关程序，但是有大量不足。3Some written quality related procedures exist, and are used, but the system of change control is inadequate存在并使用一些书面的质量相关程序，但是程序更改控制系统不够。4Adequate written procedures are available for most quality related functions, with an adequate change c
14、ontrol system. However, the procedures give cause for concern - e.g. there is an inadequate procedure for controlling changes to the manufacturing process, with inherent risks to quality. 对于大多数的质量相关功能均有足够的书面程序存在，也有足够的程序更改控制系统。但是，程序存在一些隐患。如：对于制造过程更改控制程序不充分，对质量有内在的风险。5Satisfactory written procedures e
15、xist for almost all quality related functions and processes (including change control). Implementation is observed to be generally satisfactory. A process change control procedure exists and has been effectively used, but there may be a minor concern in this area (e.g. no checklists with reference to proposed changes). 几乎所有的质量相关功能和过程（包括更改控制）均存在完善的书面程序，程序的实施比较令人满意。有一个过程更改控制程序，并且已被有效的使用，但是对这些区域还有一些隐患，如：没有关于“建议更改”的检查表考。6As per 5 , and the Plant has an effective change control procedure covering local adaptation
