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1、文件类型File Type文件页数File Pages版次Version修订说明Revision note 受控编号Controlled No.GH220版Version 0首次Initial9、防腐施工方案9. Anticorrosion Construction Plan 02012年7月24日Jul,24, 2012版次Version日期Date 编制Compiled by审核Reviewed by批准Approved by中国化学工程第十三建设有限公司The 13th Construction Co., Ltd. Of CNCE 目 录Content 1. 工程概述General22.
2、 本工程采用施工规范Construction Specifications23. 施工准备Preparations before Construction24. 实物工作量Physical Workload45. 施工程序Construction Procedure46. 防腐施工技术要求Technical Requirements of Anticorrosion Construction66.1 施工前要求The following conditions must be met before Construction66.2 金属表面处理Metal Surface Treatment76.
3、3 金属表面处理检验Inspection on Metal Surface Treatment86.4 防腐层施工Construction of Anticorrosive Coating96.5 防腐的检查与验收Inspection and Acceptance of Anticorrosion11 7. 防腐步骤Cautions for Painting. 12 8. 油漆涂刷注意事项Cautions for Painting.169. 质量通病与防治Common Quality Defect and Control1710. 施工过程安全措施Measures for Security o
4、f Work Process1811. 危险源分析及控制措施Analysis on Dangerous Sources and Control Measures2012. 质量控制Quality Control2110.1 工程概述General 本工程油漆主要为现场制作的四台储罐；管道、支架油漆及现场部分补漆。材料表面处理为工厂化喷射处理，预制工厂内完成油漆，现场补漆。油漆种类包括无机富锌底漆、环氧漆（灰色），酚醛环氧耐高温漆，脂肪族聚氨酯面漆。Paint in this project mainly refers to the paint for 4 pcs of field fabric
5、ated storage tanks, piping and supports, as well as part touch-up on the site. The material surface treatment means the factory spray treatment, and the paint will be completed in the prefabrication factory and touched up on the site. The paint includes inorganic zinc rich primer, epoxy paint in gre
6、y color, Phenolic epoxy heat resistance paint, and Aliphatic Polyurethane finish . 10.2 本工程采用施工规范Construction Specifications 10.2.1 GB8932-88涂装前钢材表面锈蚀等级和除锈等级GB8932-88 Steel Surface Rusting Grade and Derusting Grade before Coating 10.2.2 SH3022-1999石油化工中设备和管道的防腐涂层技术规范SH3022-1999 Technical Specificati
7、on for Anticorrosion Coating of Equipment and Piping of Petrochemical Industry 10.2.3 HG/T20679-1990化工设备、管道外防腐设计规定HG/T20679-1990 Design Specification for Anticorrosion of Chemical Equipment and Piping 10.2.4 GB 50727-2011工业设备、管道防腐蚀工程施工及验收规范HGJ229-91 Construction and Acceptance Specification for Anti
8、corrosion Engineering of Industrial Equipment and Piping 10.2.5 CC0911E1328-000-PI-SPC-0004涂漆工程规定CC0911E1328-000-PI-SPC-0004 Painting Engineering Discipline 10.3 施工准备Preparations before Construction 10.3.1 金属表面处理及油漆涂刷采用工厂化预制方式。采购的不锈钢材料需先运至施工现场，做PMI测试，合格后，再运往预制厂，做底漆喷涂；采购的其余材料先送到预制工厂，进行喷射处理并进行油漆涂刷。The
9、 factory prefabrication mode is applied for metal surface treatment and painting. The purchased stainless steel will be firstly delivered to construction site for PMI test. After qualification, it shall be transported to the prefabrication plant for primer spraying. The rest of the rest materials sh
10、all be firstly delivered to the prefabrication factory for spray treatment and painting. 10.3.2 根据工程施工要求编制施工进度计划，做到人力和物力资源合理分配。The construction schedule will be formulated in accordance with the construction requirements, for the purpose of reasonable allocation of human and material resources. 10.3
11、.3 结合工程特点，严格技术交底，让所有的施工人员了解施工方法及技术要求。In combination with the characteristics of the project, the technical disclosure shall be strict, and all construction personnel shall know construction methods and technical requirements. 10.3.4 强化对材料“三证”检查和现场抽查，杜绝不合格材料进入施工现场。Intensify “three certificates” inspe
12、cification for materials and spot checking, and prevent non-conforming materials entering the job site. 10.3.5 材料入库按不同的种类、规格、材质进行分类存放，并堆放整齐，上盖下垫并作好标识。Materials shall be stored according to different kind, specification and material upon warehousing, and neatly arranged, covered upside, blocked up un
13、derside, and clearly marked. 10.4 实物工作量Physical Workload 序号No.名 称Description 单 位Unit 数 量quantity 标一部分Part I1EP（for stainless steel）150m-200mm51302EP/EP（for carbon steel）125m-175m Total:250m-350mm12203IZ/EM/UR（for carbon steel） IZ 65m-100m EM 100m-150m UR 50m-75m Total:215m-325mm1180设备部分Part II1EM Ep
14、oxy Mastic;IZ Inorganic Zinc;UR Urethane（for carbon steel）IZ 65m-100m EM 100m-150m UR 50m-75m Total:215m-325mm12002三台碳钢储罐（底，中，面）Three pcs of carbon steel storage tank( base layer, middle layer and surface)m1567澄清3增补Clarification 3 Supplementation 1碳钢管道油漆（底，中，面三层）Paint for carbon steel pipeline( three layers-primer, middle layer and finish)m9420施工准备材料检验预制安装金属表面除锈表面涂底漆表面涂中间漆表面涂面漆现场除锈补漆10.5 施工程序Construction Procedure Preparations for constructionMaterial inspectionPrefabrication and
