管道油漆修补方案

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1、Table of Content目 录一、 Project General Introduction工程概况二、 References 编制依据三、 Preparations 准备工作四、 Painting Process 涂漆工艺1、 Confirm the regions that need to repair and repair method确认油漆损伤部位和修补方法 2、Surface Preparation Method表面处理方法3、Painting涂漆五、 Quality control and Inspection 质量控制及检查六、 Safety 安全七、 Paint Pr

2、otection油漆保护一 二 References 编制依据三 Preparations 准备工作1、The design and other technical document is ready; the construction drawing is reviewed.设计及其他技术文件齐全,施工图纸业经会审;2、 Construction procedure and technical instructions are completed; The safety training and technical training from international company ha

3、ve been provided.完成施工方案和技术交底,进行了安全技术教育和国际公司技术培训;3、 pipe and fittings shall have qualifications.管段应具备出厂合格证;4、 Material, tools, apparatus for test and inspection, construction facility and space are ready.材料,机具,检测仪器,施工设施及场地已齐备;5、 Inspection must be done during the course of anticorrosion construction,

4、 and perform the acceptance immediately after anticorrosion is completed.防腐蚀工程施工过程中,必须进行中间检查;防腐蚀工程完工后,应立即进行验收;6、 The coating shall have qualification from its manufacturer 油漆应有制造厂的质量证明书;7、 Painting environmental condition shall be in accordance with the information on the product sheet. The surface

5、temperature to be 30C.above dew point relative humidity shall be less than 85%.涂装环境条件必须和产品说明书的信息一致。表面温度至少大于露点30C.。相对湿度最大植为85%。8、 Selection of Paint 油漆选用DC has provided the painting system suitable for this project. The selection of paint shall strictly follow DC construction painting system. Paint t

6、ype, finish paint color and paint repair color should be chosen in accordance with the line list. The specific painting systems are as follows.本项目DC已经给出了适合本项目的油漆系统,油漆选择严格按照DC油漆系统进行选择施工 。油漆种类、面漆和油漆修补的颜色按照line list规定选用,主要有如下种类。详细油漆系统对照表如下:Painting SystemDC201A油漆系统DC201A DC201A:new steelwork,piping and

7、 fabricated equipments,shop prepare(-20 to 1200C)Location 部位DC201ASurface reparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米Coating System 涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度:微米Prime Coat底漆Inorganic zinc-rich, Inter

8、zinc 22 Greenish grey, Matt无机富锌底漆 Interzinc 22 绿灰色,平光60-75Mid-Coat中间涂层MIO Epoxy Intergard475HS Gray环氧MIO 中间漆 Intergard 475HS, 灰色100-150Top Coat面漆Polyurethane color:meet Specs requirements聚氨酯面漆 颜色:符合规范要求60-75Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围220-300Pipe supports sand blasting, painting re

9、quirement should be the same as piping,.管道支架的喷砂、涂漆与管道要求相同。DC201B:Site work and repairs of steelworks,piping and fabricated equipments (-20 to 1200C)Location 部位DC201BSurface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米Coatin

10、g System 涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度:微米Prime Coat底漆Surface Tolerant Epoxy Intergard670HS低表面处理环氧漆 Intergard670HS100-150Mid-Coat中间漆Surface Tolerant Epoxy Intergard670HS低表面处理环氧漆 Intergard670HS100-150Top-Coat面漆Polyurethane color:meet spec”s requirements 聚氨酯面漆 颜色:符合规范要求50-75Typical

11、 Minimum/Maximum DFT Range典型最小/最大干膜厚度范围250-375DC202A:Galvanized surface,handrais(-5 to 600C).(can not use abrasive basting).Location 部位DC202Surface preparation表面处理清理基层表面油污到SSPC-SP1标准要求。Coating System 涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度:微米Prime Coat底漆蚀刻底漆 Interprimer53910-25Mid-Coat中间漆

12、环氧底漆 Intergard26930-50Top-Coat面漆Polyurethane color: meet spec”s requirements 聚氨酯面漆 颜色:符合规范要求50-75Typical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围90-150Painting SystemDC203 油漆系统DC203DC203:steel piping and fabricated equipment under insulation (-30 to 1550C)Location 部位DC203Surface preparation表面处理Abrasiv

13、e blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米Coating System 涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度:微米Prime Coat底漆Phonolic epoxy intertherm228环氧酚醛高温漆 intertherm22890-120Top Coat面漆Phonolic epoxy intertherm228环氧酚醛高温漆 intertherm22890-120T

14、ypical Minimum/Maximum DFT Range典型最小/最大干膜厚度范围180-240Painting System DC204 油漆系统DC204steel piping and fabricated equipment under insulation (155 to 4000C)Location 部位DC204Surface preparation表面处理Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米Coating System 涂层配套Coat Name涂层名称Product Name 产品名称DFT: microns干膜厚度:微米Prime Coat底漆Inorganic copolymer intertherm751CSA冷喷铝高温漆 intertherm751CSA90-120Top Coat面漆Inorganic copolymer intertherm751CSA冷喷铝高温漆 intertherm751CSA90-120Typical Minimum/Maximum DFT Range典型

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