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1、AmphenolTERMINAL BLOCKS BJLReliability TestBJL端子排信赖性测试FOREWORDThis docume nt is the property of Amphe nol Ped Shen zhe n Co., Ltd. and cannot be used, reproduced, tra nsmitted or disclosed without their prior authorizati on.RevisionAIssued发布Date/日期01/06/2007Name/姓名Thomas HuangSig nature/签名Checked检查D
2、ate/日期Name/姓 名Sig nature/签名Approved批准Date/日期Name/姓 名Sig nature/签名Note: Fundamental modifications, compared with the previous edition, are indicated by a vertical line in the right margin.Amphenol PCDDocument type:Test PlanDocument stateTitle, DescriptionReliability Test Terminal Blocks BJLTS-0002Rev
3、isionLang.SheetAen1/6modificationsrevisiondateloc.descriptionA01/06/2007First IssueAmphenol PCDDocument type:Test PlanDocument stateTitle, DescriptionReliability Test Terminal Blocks BJLTS-0002RevisionLang.Sheetaen2/61. SCOPE适用范围This Test Review contains test items and methods for FAST ON TYPE TERMI
4、NAL BLOCK(BJL) 此测试规范定义插入式接线端子排(BJL系列)的测试项目及测试方法2. TEST ITEMS测试项目-Salt Spray盐雾测试-Damp heat耐湿热性测试-Rapid temperature variations 快速温度变化测试-Torque force扭力测试-Withstanding voltage 耐压测试-Temperature rise 温升测试-Vibration振动测试3. TEST METHOD测试方法31 - Salt Spray (CNS、C6014、NFC93461 3.4.6): 盐雾测试(按标准 CNSC6014 NFC93461
5、 3.4.6):Test requirements:测试要求：1) Sample size: 4pcs at least 试样数：至少4pcs零件2) Test time: 96 hours 测试时间：96小时3) Temperature: 352C测试温度：352 C4) Saline solution with a concentration of 5% NaCl in weight 盐溶液浓度为5%NaCI5) PH value of saline solution: 6.57.2盐溶液PH值在6.57.2间6) Every 24 hours, please check the samp
6、les surface if there are changes, and record the result in the report每24小时，观察样品的表面是否有变化，并记录在报告中7) At the end of test, samples shall be rinsed 5 minutes with demineralized water and placed in oven at 1002 C during 1 hour minimum. Then they shall be exposed for 1 hour atroom temperature测试完后，样品用软化水清洗5分
7、钟后，置于1002C烘箱中最小1小时，然后取出在室温 下放置至少1小时Sanction:判定：There shall be no damage or fall off from plating surface of metallic parts tested 在测试后，金属镀层不得有损坏或脱落Amphenol PCDDocument type:Test PlanDocument stateTitle, DescriptionReliability Test Terminal Blocks BJLTS-0002RevisionLang.SheetAen3/632 - Damp heat (IEC
8、 998-1-12/13 、 NFF 61017):耐湿热性测试(按标准IEC 998-1-12/13、NFF 61017):Test requirements:测试要求：1) Sample size: 4pcs at least试样数：至少4pcs零件2) Samples should be placed in oven for 96 hours with: -Temperature: 55士 2C-Humidity: 95%试样放置于552C、95%湿度的恒温恒湿箱中96小时3) After test, samples should be exposed at room temperatu
9、re for 4 hours:测试完后，试样置于室温中4小时Sanction:判定：Check the surface, it should be no damage检查外观，不得有损坏33 - Rapid temperature variations (NFF 61017 13.4.6):快速温度变化测试(按标准NFF 61017 13.4.6)Test requirements:测试要求：1) Sample size: 4pcs at least 试样数：至少4pcs零件2) Samples shall be placed for 1 hour at -4030C 将试样置于-403C环境
10、中1小时3) Take out the samples and then place them at 1003C within 1 minute 取出试样然后在1分钟内置于1003 C中4) Samples should be passed 5 cycles of test试样需通过5个循环测试Sanction:判定：After testing, samples should be exposed at room temperature for 4 hours:测试完后，试样置于室温中4小时-Check the surface, it shall be no damage检查外观，不得有损坏3
11、4 - Torque force(IEC 998-2、IEC947-7)扭力测试(按标准IEC 998-2、IEC947-7)Test requirements:测试要求：1) Sample size: 4pcs at least 试样数：至少4pcs零件2) Using the torque of 9kg.cm to tighten the screw, then loosen it. Samples should be passed 5 cycles of test.用9kg.cm扭力拧紧螺丝，然后松开，循环5次Amphenol PCDDocument type:Test PlanDocu
12、ment stateTitle, DescriptionReliability Test Terminal Blocks BJLTS-0002RevisionLang.SheetAen4/6Sanction:判定：After testing, the thread can t be stripped and the head of screw cant be damaged测试完后，螺牙不能滑牙、螺丝头不能有打花现象35 - Withstanding voltage (IEC998-2-113)耐压测试(按标准IEC998-2-113)Test requirements:测试要求：1) Sam
13、ple size: 3cs final parts at least 试样数：至少3cs成品2) Do the Damp Heat test as per 3.2 按照3.2进行耐湿热性测试3) The Withstand voltage is AC 3000V and the frequency is from 45 to 60Hz, the leakage current is 兰0.5mA耐压测试电压为交流(AC) 3000伏，频率为45Hz60Hz,漏电流0.5mA4) At the beginning, charge the samples with less than a half
14、 of test voltage, then rapidly increase it to the test voltage and keep the time 1 minute首先，以不到一半的测试电压施加，然后迅速增加到测试电压值，保持一分钟Sanction:判定：There shall be no flash-over or breakdown, the leakage current shall be measured and reported on test review不得有闪光或塑胶被击穿，测量漏电流并记录与报告中36 - Temperature rise (IEC998-115
15、 IEC947-7-18.3.3 UL1059 10)温升测试(按标准 IEC998-115 IEC947-7-18.3.3 UL1059 10)Test requirements:测试要求：1) Sample size: 3cs final parts at least 试样数：至少3cs成品2) Link all blocks of each sample together by Single Lead-wire with FEMALE PRE-INSULATING JOINT, the wire should be drooping. Lead-wire spec. and test current, please see Figure 2 将所有端子台用配有母预绝缘接
