矿山机械镀锌件油漆施工工艺

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1、 阿克苏诺贝尔防护涂料(苏州)有限公司Akzo Nobel International Paint(Suzhou)Co., Ltd.项目名称PROJECT NAMESANDVIK S11D Project ANIP文件编号ANIP DOC. No.页码 Page版次 REV1701文件编号DOC. No.ANIP-TSD-PWS20130906Painting Work Procedure for the Galvanized mesh镀锌构件涂装施工工艺01Issue for Approve2013-09-06Likun Li 版次REV说明Description日期Date编制PRED审核

2、Review批准Approve日期Date审核Review批准ApproveCoating Supplier涂料供应商Akzonobel International Paint (Suzhou) Co., ltd1. Scope 范围This Painting Technology Specification covers surface preparation and painting specification. This document is organized on basis of International Protective Coatings Products Data Sh

3、eets of Akzonobel International Paint. It is composed of additional regulations and the detail descriptions in the above documents mentioned, and therefore is not to be the substitute of them. The specification is prepared with the reference of the Project Contract Specification.本技术工艺涵盖了表面处理及涂料技术规格。

4、文件根据阿克苏诺贝尔防护涂料产品手册制定的,不是取代任何该项目的规范文件,而是对它们补充说明或细节性描述。此外,本文件服从于此项目合同技术规范中提到的要求。2. Standards, References, Definitions and Abbreviations 标准和参考文献SSPC the Society of Protective Coating 美国防护涂料协会NACE Nation Association of Corrosion Engineer 美国防腐工程师协会ASTM America Society for Testing and Materials 美国试验和材料协会I

5、SO International Standard Organization 国际标准化组织DFT Dry Film Thickness 干膜厚度WFT Wet Film Thickness 湿膜厚度2.1 SSPC/NACE (Reference most current edition) Standard SSPC/NACE(现行的参考标准)标准SS PC-PA1 Paint Application Specification NO.1-Shop, Field, and Maintenance Painting of steel 油漆施工规范No.1-钢板表面在车间,现场和维修时的油漆施工

6、规SSPC-PA2 Paint Application Specification NO.2-Measurement of Dry Coating Thickness with Magnetic Gauge 使用磁力测厚仪测量干膜厚度的操作规范SSPC-SP1 Solvent Cleaning 溶剂清理SSPC-SP7 Brush-off Blast Cleaning 扫砂级喷射清理SSPC-AB-1 Mineral and Slag Abrasives 矿渣磨料规范2.2 ISO Standard ISO 标准ISO 8501-1 Preparation of steel substrate

7、s before application of paints and related productsvisual assessment of surface cleanliness 涂装前钢基材的处理-表面清洁度的目测评估ISO 8502-3 Assessment of dust on steel surface 钢板表面灰尘的评估ISO 8503 Preparation of steel substrates before application of paints and related products Surfaceroughness characteristics of blast

8、 cleaned substrates. 喷射清理表面粗糙度特征 ISO 8504 Preparation of steel substrates before application of paints and related products-surface preparation methods 涂装前钢基材的处理表面处理方法ISO 4624 Paint and varnishes- pull-off test for adhesion 油漆和清漆拉开法测附着力ISO 2409 Paints and varnishes - Cross-cut test油漆和清漆划格法测附着力ISO 11

9、126 Preparation of steel substrates before application of paints and related products Specificationsfor non-metallic blast-cleaning abrasives 涂装施工前钢材表面处理 非金属喷砂磨料的规定ISO 11127 Preparation of steel substrates before application of paints and related products - Test methodsfor non-metallic blast-cleanin

10、g abrasives 涂装施工前钢材表面处理 非金属喷砂磨料测试方法3. Coating Systems 油漆配套Coating涂层Product产品Mix ratio混合比(A:B;V/V)Thinner稀释剂DFT干膜厚度Primer底漆Intergard 2694:1GTA 22040mTop coat 面漆Interthane 9906:1GTA733100mTotal DFT 总膜厚 140m4. Surface Preparation for the galvanized mesh镀锌构件表面处理4.1 Removal of excessive zinc corrosion pr

11、oduct e.g. zinc slats on the galvanizing or zinc sprayed layers prior to the application of specified primer is very important to ensure satisfactory adhesion and optimal performance. Surface should be clean, dry, abraded and free from zinc salts contamination.为了确保满意的附着性和最佳性能,在涂覆规定底漆之前,先清除镀锌或喷锌表面上的过

12、量锌腐蚀物如锌盐,这一点是非常重要的。表面应清洁,干燥,经过打磨且无锌盐污染物。4.2 Usually, sweep blasting on galvanizing steel is a preferable method to coat. Prior to blasting the galvanizing or zinc sprayed layers, water rinse to remove all white zinc salts on the surface, and solvent clean according to SSPC SP 1 to remove any visible

13、 oil, grease, etc contaminants. Sweep blasting clean the zinc surface in order to obtain the proper surface profile in 20-30 microns in conformance with ISO 8501-1 Sa 1 or SSPC SP 7. A low air pressure (4-5 kg/cm2) shall be used and hold the nozzle at 1 meter far from the surface to and move it quic

14、kly in the operation of sweep blasting. Non-ferrous abrasive shall be used, e.g. copper slag, silica sand, aluminum oxide or garnet and etc fine grade (80 mesh) nonmetallic abrasive shall be recommended. 通常,对镀锌钢表面进行扫砂处理是最为理想的方法。在对镀锌或喷锌表面进行冲砂之前,须对表面存在的白色锌盐进行水冲洗,然后根据SSPC SP1的要求进行溶剂清理,以去除可见油脂等污染物。按照ISO

15、 8501-1 Sa 1或SSPC SP 7的方法和标准对镀锌表面作扫砂处理,并获得20-30微米的表面粗糙度。进行扫砂处理时,所使用的压缩空气不应太高(4-5kg/cm2)。扫砂时喷枪距离表面保持约1米距离并快速移动。扫砂时应使用非铁质的细磨料(80目),如铜矿渣,石英砂,棕刚玉或石榴石等可推荐使用。5. Application of Coatings油漆施工5.1 Stripe coating 预涂 Stripe coating is an essential part of good working practice. The number and sequence of stripe-coats shall be maint

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