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1、GLOBAL PURCHASINGSupplier Technical AssistancePhased PPAPEdition 1, October 2002Phased Production Part Approval ProcessPhased PPAPFord Motor CompanySupplier Technical AssistanceOctober, 2002Table of ContentsAcknowledgementsForewordCONTENTSPhased PPAP Introduction3PPAP Milestones4Phased PPAP Overview
2、5Phased PPAP Process Flow6Run-at-Rate7Phase 1 PPAP Quality Verification8Phase 2 PPAP Production Verification9Phase 3 PPAP Capacity Verification10Customer Disposition of the PSW13Expectations14Appendix A15Appendix B21Appendix C22Appendix D24AcknowledgementsThe development of Phased PPAP and the suppo
3、rting systems has represented a substantial undertaking. We would like to thank the members of the Ford development team as well as acknowledge key suppliers for their time and effort in this project, including:?DanaLear? Magna? Meridian Automotive? SY Systems Technologies? TRW? VisteonForeword Phas
4、ed PPAPVisionPartner with suppliers to drive flawless execution in vehicle launch and deliver products that surpass customer expectations.TeamworkFord Motor Companyand its suppliers must work together part, produced on-time, that meets all Ford engineering accomplish this goal, Ford and its supplier
5、s must placetodelivera qualityrequirements.Totrust,integrityandaccuracy above all else in the Production Part Approval Process.Supplier Responsibility in Flawless LaunchSupplier delivers a successful launch with no quality or capacity issues that affect the Ford production process.What Phased PPAP M
6、eans to Ford Motor CompanyPhased Production Part Approval Process (PPAP) is the process in which the supplier demonstrates they can produce quality parts and provide these parts toFord at the required volume.Successful completion of Phased PPAP demonstrates supplier readiness using the production ma
7、chinery, tooling, and facilities with the intended personnel at theintended production rate that is capable of meeting the Ford required volumes (as specified on the Request for Quotation).Phased PPAP IntroductionAs a result of reviewing industry best practices, Ford has modified PPAP into athree ph
8、ased approach that will independently verify product quality, production readiness and capacity prior to Job #1. Phased PPAP will providethe launch team with an improved method of risk management and consistent method for a supplier to determine if they meet Fordprovide a projectedprogram volumes (S
9、ee Appendix A).Phased PPAP ensures that the supplier process has the potential to produce a quality product that consistently meets Ford requirements during an actual production run at the quoted production rate.Phased PPAP separates the PPAP process into three phases:Phase 1 is called Quality Verif
10、icationPhase 2 is called Production VerificationPhase 3 iscalled Capacity Verification.This Phased approach requires the supplier to provide promise dates to Ford for each of the three events, and additionally includes the requirement forthe supplier to indicate thatRun at Rate has been successfully
11、 completed.(Appendix B, Table 1 summarizes these requirements)Note: For less complex components/commodities/production streams, it is possible to complete multiple phases as a single event.Phased PPAP OverviewScopePhased PPAP redefinesboththeinterpretationand executionoftheProductionPart Approval Pr
12、ocess (PPAP) (including the Part Submission Warrant (PSW) and is required for the following:1.A new partorproduct(i.e.,aspecificpart,materialorcolornotpreviously supplied to the specific customer).2. Correction of a discrepancy on a previously submitted part.3. Product modified by an engineering cha
13、nge to design records, specifications, or materials.4.rd Ed.(See Appendix C).These requirements are a minimum; local operations may require additional approvals.Phased PPAP will eventually be applied globally in the Production Part ApprovalProcess.SuppliersarerequiredtoapplythePhased PPAP process,includingpromise dates, confirmation and event completion for allnew tooled parts.Phased PPAP
