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1、熔盐储罐焊接施工方案修改22020年4月19日文档仅供参考目录1.工程概况21.Project Summary22 编制依据22 Compilation Basis23 施工准备43 Construction Preparation44 焊前准备84 Weld Preparation85 施工工序115 Construction process116 熔盐罐底板组对焊接126 Assembly welding for tank bottom plate127 熔盐储罐壁板的焊接177 Welding of tank shell178 拱顶的焊接218 Welding of vault219焊缝
2、的修补229 Repair weld2210焊接检验2310 Welding inspection2311 质量保证措施2711Quality assurance measures2712 HSE保证措施3512 HSE Assurance Measures3513工机具及人力资源5313 Machines & Tools, and Human Resources531.工程概况1.Project Summary本工程为2台 0m拱顶冷、热熔盐储罐新建工程，工程所在地位于青海省德令哈市西出口太阳能发电基地内，工程内容包括储罐罐主体制作、安装、防腐、及相关检测。This work is for
3、two sets of 0m vault hot melt salt storage tank new project, the project is located in solar energy base of west exit of Delingha City, Qinghai province, and the project contents include fabrication, installation, anti-corrosion, and relevant inspection of the main body of the storage tank.储罐结构形式为拱顶
4、固定顶，共由五带壁板组成，壁板材质为Sa-516 Gr.70 N，壁板厚度从下到上依次为42mm、34mm、25mm、16mm、10mm。 The storage tank structure is fixed arch roof which is constituted with five shell plates. The material of shell plate is Sa-516 Gr.70 N， the thickness of shell plate from up to down in sequence is 42mm, 34mm, 25mm, 16mm and 10mm
5、respectively.2 编制依据2 Compilation Basis2.1 中广核德令哈50MW光热项目热传储热系统施工图2.1 Construction Plan of CGN-Delingha 50MW Solar Thermal Power Generation Project Heat Transmission and Heat Accumulation System2.2 合同、招标文件；2.2 Contract, bidding document;2.3 Q/JH121.11.004-92安全技术操作规程2.3 Q/JH121.11.004-92 Safety Techni
6、cal Operation Process2.4 GB50128 立式圆筒形钢制焊接储罐施工及验收规范2.4 GB50128- Vertical Cylindrical Steel Storage Tank Welding Construction and Acceptance Specification2.5 SH/T3530- 石油化工立式圆筒形钢制储罐施工工艺标准2.5 SH/T3530- Technical Standard for Construction Vertical Cylindrical Steel Storage Tanks for Petrochemical Indus
7、try2.6 GB50341- 立式圆筒形钢制焊接油罐设计规范2.6 GB50341- Code for Design of Vertical Cylindrical Welded Steel Oil Tanks2.7 GB/T709- 热轧钢板和钢带的尺寸、外形、重量及其允许偏差2.7 GB/T709- Dimension, Shape, Weight and Tolerances for Hot-rolled Steel Plates and Sheets2.8 NB/T47014- 承压设备焊接工艺评定2.8 NB/T47014- Welding procedure qualificat
8、ion for pressure equipment2.9 NB/T47015- 压力容器焊接规程2.9 NB/T47015- Welding specification for Pressure Vessels2.10 GB/T985-1998气焊、手工电弧焊及气体保护焊焊缝坡口基本形式与尺寸2.10 GB/T985-1998 Basic forms and sizes of weld grooves for gas welding manual arc welding and gas-Shielded arc weldind2.11 GB/T986-1998埋弧焊焊缝坡口的基本形式与尺寸2
9、.11 GB/T986-1998 Basic forms and sizes of weld grooves for submerged arc welding2.12 JB/T4730- 承压设备无损检测2.12 JB/T4730- Nondestructive Testing of Pressure Equipments3 施工准备3 Construction Preparation3.1 焊工考试3.1 Welder Examination3.1.1 所有参加熔盐罐制作安装工程的焊工必须经过严格的审核和正规的岗前培训，持证上岗，对从事埋弧焊、气体保护焊和手工焊的焊工，应按GB50236-
10、 现场设备、工艺管道焊接工程施工规范焊工考核的有关规定进行考试。3.1.1 All welders who will take participation in the manufacture and installation of the hot melting salt tank must receive strict reviewing and regulated pre-job training and obtain certificates before being appointed the post. The welders who take participation in t
11、he submerged welding, gas shielded welding and manual welding should take examination as per relevant regulations for assessment of welders in Field Equipment, GB50236- Process Pipeline Welding Construction Specification.3.1.2 对于首次施焊SA-516 Gr.70 N钢板的焊工，必须考试合格，才允许进行相应的焊接工作。3.1.2 The welder who first
12、welds SA-516 Gr.70 N steel plate must take the examination and then be appointed to conduct the welding work after examination qualification.3.1.3 根据现场情况，在正式开工前，完成焊工考试情况。按焊工实际焊接类型分别进行考试。考试合格后，方可进行焊接操作。3.1.3 According to field situation, the welder examination should be completed before formal starti
13、ng of the construction. The examination should be prepared in line with the actual welding type respectively which will be performed by the welder. The examination qualified welder will be awarded with welder qualification certificate and will be appointed the post in line with certificate. No weldi
14、ng job for welder who failed to be awarded with welder qualification certificate.3.1.4 焊接工作进行前，焊接技术员要对所有焊工进行焊接技术交底，让焊工熟知焊接工艺方案，熟练掌握所焊部位的材质种类和所采用的工艺方法，如坡口形式、焊材选用、焊接电压电流调节、焊接速度控制等，让焊工了解焊接应力与焊接缺陷的危害与预防措施。3.1.4 Before welding, the welding technician should deliver technical details disclosure to all wel
15、ders to make each welder be familiar with the welding technology plan, to perfectly master the materials classification and applicable technology for the welding parts, such as groove shape, welding materials selection, regulation of welding voltage and current, and welding speed control, in order to make the welders understand the hazards and prevention measures of welding stress and welding defects.3.2焊接设备3.2 Welding device 直流电焊机、CO2气体保护焊焊机、埋弧自动平（角）焊机等。焊接设备的电流表、电压表、等仪表、仪器以及规范参数调节装置应定期进行检验。上述表、计装置失灵时，不得进行焊接。手工电弧焊、氩弧焊焊机必须集中放置在离焊接区较
