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1、CP Kelco CMC Prpject 斯比凯可羧甲基纤维素项目Procedure name:程序名称：Method Statement for Equipment Rigging设备吊装方案Procedure Type程序类型Procedure Number程序编号Revision版 本WORK Procedure工作程序WP-CP Kelco CMC-MI-0010Contact Number: 合同编号 :PC-MDA-3-06029Issued by: Taixing CP Kelco CMC Project of China Nuclear Industry 23rd Constr
2、uction Corporation发布单位 ：中国核工业第二三建设公司泰兴斯比凯可羧甲基纤维素项目部Proprietary: This document is the proprietary of CNI23. No exploitation, issue, transfer or copy of any information herein is permitted without the consent of CNI23.版权声明：此程序内容属中国核工业第二三建设公司第三工程公司所有，未经同意不得引用、复制、借阅或发表。程序编号: WP-MDA-0042版本 : 1设 备 吊 装 方 案
3、Preparation, Review and Approval History Record程 序 编 制、 审 核、批 准 历 史 记 录Rev.版本Issue date发布日期Status状态Revision content修 改 内 容Prepared by编制Reviewed by审核Approved by批准Remark备注02007-04-05Carry执行First issue第一次发布CNI 23上海拜耳MDA项目部 2 / 36程序编号 : WP-MDA-0042版本 : 1设 备 吊 装 方 案Table of Contents目 录1General 概述41.1intr
4、oduction介绍41.2Purpose目的42References编制依据43Terminology and Definitions术语与定义54Rigging Categories & Responsible 吊装分类与职责64.1Categories of Rigging吊装等级分类64.2Responsible personnel责任人85Rigging Preparation吊装准备105.1Technique Preparation技术准备105.2Personnel Preparation人员准备125.3Equipment Preparation吊装机具准备135.4Site
5、 Preparation现场准备145.5Pre-Lift Review吊装前审核166Operation Sequence吊装流程166.1Rigging Principal.吊装原则166.2Flowchart吊装流程图176.3Description 吊装描述187Safety Technical Measures安全技术要求198Annex附录218.1Annex 1: Typical Rigging Plot Plan 附录1：典型吊装平面布置图228.2Annex 2: Rigging Interference Drawing附录2：吊装干扰图238.3Annex 3: Riggi
6、ng Data Sheet 附录3：吊装数据表248.4Annex 4: Crane Lift Permit 附录4：吊装作业许可258.5Annex 5: GREEN LIFT CHECKLIST 附录5：绿色吊装检查单268.6Annex 6: Crane Lift Permit (TJU) 附录6：吊装作业许可(监理)288.7Annex 7: RIGGING CLASSIFICATION 附录7：吊装等级分类298.8Annex 8: Job Hazards Analysis 附录8：作业风险分析及控制措施321 General 概述1.1 introduction介绍 Shangha
7、i Bayer Isocyanate & PET Project MDI train MDA Production Unit & Utility Area Train are located at C400, Block F2 of Bayer, SCIP, Caojing, Shanghai. The management company of this project is TOYO, and the contractor is CNI23. 上海拜耳MDI 联合装置中的MDA和UAT子装置位于上海化学工业园区 F2 地块 C400 区域内。该项目管理公司为东洋（中国）有限公司，施工单位为
8、CNI 23。1.2 Purpose目的 This plan is prepared to ensure all rigging activities involved in MDA/UAT balance plant are in safe, security, smooth and order manner 编制此方案是为了确保MDA/UAT装置中的所有设备的吊装活动都能够安全、可靠、顺利的进行。2 References编制依据 HSE Procedure 003-Employee Safety TrainingHSE 程序003-员工安全培训 HSE Procedure 008-Coor
9、dination and NotificationHSE 程序008-协调与通知 HSE Procedure 011-Color Coding SystemHSE 程序011-色标检查系统 HSE Procedure 013-Job Hazard AnalysisHSE 程序013-工作危险性分析 HSE Procedure 015-Mobile Heavy EquipmentHSE 程序015-移动式重型设备 HSE Procedure 016-Vehicle and Mobile Equipment Spotters & FlagmenHSE 程序016-车辆和移动设备指挥旗工. HSE
10、Procedure 021-Lifting Operation and Lifting EquipmentHSE 程序021-起重操作和起重设备 HSE Procedure 028-Management of Special TradesHSE 程序028-特殊工种管理 HSE Procedure 036-Operation Requirement Under Inclement WeatherHSE 程序036-在恶劣气候下的作业要求 GB6067-85: Safety rules for lifting appliances 起重机械安全规程 SH/T 3536-2002: Lifting
11、 Construction Specification for Petrochemical Engineering SH/T 3536-2002:石油化工工程起重施工规范 SH/T 3515-2003: Construction Standard for large-size equipment hoisting engineering SH/T 3515-2003:大型设备吊装工程施工工艺标准3 Terminology and Definitions术语与定义 LOAD - The item or equipment being transported or lifted. In most
12、lifting operations, this term shall include all under-the-hook load handing devices and any other item that must be considered as part of the load for lift capacity calculations; 重物：运输或吊装的物项或设备。在一般吊装作业中，起吊重量应包括吊索具和吊钩重量（对于履带吊还应考虑起升机构钢丝绳重量） HEAVY RIGGING ACTIVITY - Any heavy or middle grade lift speci
13、fied in this plan and any other transportation, lifting ,or load handling operation that falls within the guidelines of an Green Lift Checklist as defined by the provisions of the document; 重型设备吊装本文件所述的所有的大、中型设备吊装，和需要“绿色吊装检查单”的小型设备吊装范围内的任何运输、搬运、吊装作业等 TRIAL RIGGIING A pre-lift of load from support (normally 100300mm above) before formal lifting to check the status of each parts and the force; 试吊：在正式吊装之前，将设备吊离支撑一定距离（通常为100-300mm），检查各部分的运行及受力情况 SPREADER BAR A lift device for balancing the load during lift operation; 平衡梁：一种在吊装过程中用来平衡负载的吊装工具 HOLD Employment of ground and space du
