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1、HG2.0X20回转圆筒干燥机结构设计作 者 姓 名:指 导 教 师: 老师单 位 名 称: 机械工程与自动化学院专 业 名 称: 机械工程及自动化东北大学2008年 6 月HG2.0 X20 rotating cylinder dryer structuraldesignSupervisor: Liu YangThe college of Mechanical Engineering and AutomationNortheastern UniversityJune 2008东北大学毕业设计(论文)摘要毕业设计(论文)任务书毕业设计(论文)题目:HG2.0X 20回转圆筒干燥机结构设计设计(
2、论文)的基本内容:根据题目进行调研并参观相似实物及照片,主要进行结构设计,完成HG2.0 X 20回转圆筒干燥机成套图纸的结构设计,并通过计算齿轮传动、轴承寿命计 算等,完成设计计算书。毕业设计(论文)专题部分:题目:高粘性物料抄板结构形式探讨设计或论文专题的基本内容:根据现有的结构,探讨干燥高粘性污泥时,筒体内抄板结构形式学生接受毕业设计(论文)题目日期 第1周指导教师签字:2008年 3 月 4 日干燥技术的应用,在我国具有十分悠久的历史。闻名于世的造纸技术,就显示了干 燥技术的应用。解放以后,干燥技术的应用发展很快,20世纪50年代初期,分散悬浮态技术(如气流干燥器等)开始工业应用,干燥
3、技术的研究工作也普遍开展,高效的干 燥器也在生产应用。随着工业现代化的进展,化学工业的机械化、大型化和自动化水平 的提高,作为化工单元操作设备之一的干燥器,也必将迅速的发展。在我国,虽然干燥 设备的应用已有几十年的历史,但干燥设备的制造高峰是近二十年来的事。在这二十多 年中,经过广大工程技术人员的努力,开发或仿制一批干燥设备,大多数工业化机型我 国都可以加工,基本扭转了干燥设备靠进口的局面。培养了众多的干燥技术人员,也涌 现出一大批干燥设备制造企业。干燥是将物料去除水分或其他挥发成分的操作,涉及面很广。随着生产的发展,对 干燥技术?干燥设备的需求有了更高的要求。由于原有工业基础较薄弱,产量小,
4、大多 数用电烘箱?蒸汽烘箱等干燥物料。为适应工农业生产的需要,开展了对喷雾?气流?流化等干燥装置的开发以及对农产品?食品、药品、生物制品等的干燥过程及装置的研究 开发工作。回转圆筒干燥机也因此而诞生。回转圆筒干燥机是最古老的干燥设备之一,设备构造简单,而且使用方便。目前仍 被广泛应用于化工、建材和冶金等领域。本文将通过对其结构的设计进一步介绍回转圆 筒干燥机的筒体的结构组成,筒体的载荷计算及其弯矩与应力计算等,并详细说明回转 圆筒干燥机的滚圈设计、支撑结构设计、传动参数的选择和齿轮的计算。它的工作原理 是湿物料由皮带运输机或斗式提升机送到料斗,由进料口加入。转筒干燥器主体是略带 倾斜并能回转的
5、圆筒体。物料进入圆筒内部时,与通过筒内的热风成顺流接触或逆流或 与加热壁面进行有效接触而被干燥,干燥后产品从另一端下部出料。在干燥过程中,物 料借助于圆筒的缓慢转动,在重力作用下从高的一端向较低一端移动。筒体内壁上装有 顺向抄板,它不断把物料抄起又洒下,使物料的热接触面大大增强,提高了干燥速率并 促使物料向前移动。热载体(热空气、烟道气)干燥物料后,通过旋风除尘器收集其夹 带的粉尘后排空。本文是根据干燥过程的基本原理,针对其它机型的特点和社会的需求,在已有成功 设计实例的基础上,参考以前设计者的经验和结论,进行的设计。在设计中,以HG2.0X 20回转圆筒干燥机为研究对象,分析了它与其它干燥机
6、的不同特点以及存在的问题, -# -东北大学毕业设计(论文)Abstract由此探讨HG2.0X 20回转圆筒干燥机的结构设计。由于该机型已在工业中有应用,因此本文在设计时引用了其他一些设计老师的实验 方法和结论。关键词:干燥机,回转圆筒,结构设计AbstractDrying tech no logy applicati ons in China has a long history. The world-famous paper, shows the drying tech no logy applicati ons. After the liberati on, drying tech n
7、o logy applicatio ns developed very quickly, and the early 1950s, the state dispersed suspe nsion tech no logy (such as air dryers, etc.) in dustrial applicati ons, drying tech no logy research work carried out, the dryer is also efficie nt producti on and applicati on.With the progress of in dustri
8、al moder ni zati on, the chemical in dustry mecha ni zati on and large-scale and rais ing the level of automati on, as the chemical unit operati on equipme nt, one of the dryer and will also developed rapidly. In China, although the application of drying equipment has been several decadesof history,
9、 but drying equipment manufacturing is the peak of the last 20 years thing. In the past 20 years, the majority of engin eeri ng and tech ni cal personnel to develop a number of imitation or drying equipment, the majority of Chinas in dustrializati on model can be processed, the basic reverse the dry
10、ing equipme nt imported by the situati on. Training a large nu mber of dry tech ni cal staff, also emerged a large nu mber of drying equipme nt manu facturi ng en terprises.Dry is the material elimination moisture content or other volatility ingredient operation, the affected area is very broad. Alo
11、ng with the producti on developme nt, had a higher request to the dry tech ni cal drying equipme nts dema nd. Because the origi nal in dustry foun dati on is weak, the output is small, the majority uses electricity the drying oven steam drying oven and so on dry material.I n order to meet the n eeds
12、 of in dustrial and agricultural product ion, in the spray, and air flow, such as drying, and the development and installation of agricultural products, food, medic in es, biological products, such as the drying process and device research and developme nt work. Rotary cyli nder dryer also be born.R
13、otary cylinder dryer is the oldest one of the drying equipment, equipment structure simple and easy to use. Are still being widely used in chemical industry, building materials and metallurgy, and other fields. This paper will further the design of the structure of its rotating cylinder dryer on the
14、 structure of the shell, the shell and its load calculation moment and stress calculations, and detailed description of the rotating cylinder dryer rolling circle design, support Structural design, transmission gear and parameters of the calculation. It is the worki ng prin ciple of wet materials fr
15、om the conveying belt or bucket elevator to the hopper, from the feed I joi ned. Drum dryer and the prin cipal is slightly tilted to the rotary cyli nder body. Materials into the internal cyli nder, and through the barrel of hot air dow n into con tact with the heati ng or coun ter-curre nt or effec
16、tive con tact with the wall was dry and dried -# -东北大学毕业设计(论文)Abstractproducts from the other side of the lower part of the material. I n the process of drying, the material through the use of slow rotating cylinder, in the role of gravity from the high-end mobile to the lower end. Ext in guishers in stalled in wall-to-copy, it also con ti nued to cast Chaoqi materials, so that the hot su