《年产30万吨乙酸乙酯的工艺设计》由会员分享，可在线阅读，更多相关《年产30万吨乙酸乙酯的工艺设计（119页珍藏版）》请在金锄头文库上搜索。
1、年产30万吨乙酸乙酯的工艺设计摘 要乙酸乙酯是重要的精细化工原料。它是一种具有优异溶解性能和快干性能的溶剂，已广泛应用于生产中。目前，乙酸乙酯的工业生产方法已趋于成熟，而乙醛缩合法因其具有原料来源广泛、绿色、环保等优点在众多生产方法中脱颖而出最具发展前景。本设计采用乙醛缩合法，对工艺中的主要设备进行物料与能量衡算，并对乙酸乙酯的精馏塔、反应器进行了设计选型。根据设计要求对设备进行选型。就脱乙醇塔而言，塔体压力为常压，回流比取3，操作条件：XD=99%、XW=0.01。计算出塔板数为46块，塔高22.4m。对塔体的主要尺寸设计：精馏段：算得堰长为0.72m，出口堰高为0.045m，堰宽为0.10
2、6m，降液管底隙高度为0.028m；提馏段：算得堰长为1.2，出口堰高为0.049m，堰宽为0.176m，降液管底隙高度为0.027m。对于反应器选择连续型搅拌反应釜：算得筒体高度4.8m，筒体和封头直径3m，内筒筒体厚度为10mm。设计中，首先根据工艺操作的要求和特点，参照相关工艺的资料，绘制工艺流程图，然后根据工艺计算结构设计的最终数据画出主要设备图。设计满足安全生产要求，而且经济合理。关键词：乙酸乙酯，乙醛缩合法，物料衡算，精馏塔，工艺流程图授课：XXXPRODUCTION DESIGN WITH AN ANNUAL OUTPUT OF 300 THOUSANDS TONS OF ETH
3、YL ACETATEABSTRACTEthyl acetate is an important fine chemical raw material. It is a kind of excellent solubility and fast-drying solvent, has been widely used in production. At present, the industrial production of ethyl acetate have been more and more mature, and the condensation of acetaldehyde be
4、cause of its wide raw material sources, green, environmental protection and other advantages stand out from many production methods in the most development prospect.The condensation of acetaldehyde had been used in the design, material and energy balance calculation of the main process equipment, an
5、d distillation tower, reactor for ethyl acetate were design selection. According to the design requirements, we selected the suitable equipment. As far as alcohol tower, the tower body was at atmospheric pressure, reflux ratio was 3, the operating conditions: XD=99%, XW=0.01. We could calculate that
6、 the plate number was 46, the height of the tower was 22.4m. The main dimensions design of tower body: rectifying section: the length of the weir was 0.72m, the outlet height of the weir was 0.045m, the width was 0.106m, the down comer height of the bottom clearance was 0.028m; stripping section: th
7、e length of weir was 1.2mr, the outlet height of the weir was 0.049m, the width was 0.176m, the down comer height of the bottom clearance was 0.027m. The reactor was selected continuous stirred tank reactor: the height of cylinder was 4.8m by calculation, the diameter of cylinder and head was 3m, th
8、e thickness of the inner cylinder was 10mm. In the design, according to the process requirements and characteristics, reference to the related process data, we could draw a process flow diagram, then according to the process of structure design and calculation of the final data to draw the main equi
9、pment. The design satisfied the requirement of safe production, and reasonable in economy.授课：XXXKEY WORDS: ethyl acetate, acetaldehyde, material balance, distillation, process flow diagram授课：XXX符号说明符号意义单位A传热面积m2Af弓形降液管面积m2AT塔截面积m2C气体负荷系数m/sCP定压比热容kJ/(kg)D精馏塔直径md0阀孔直径mE液流收缩系数ET全塔效率ev雾沫夹带量kg液/kg气F原料液流
10、量kmol/hH塔高mHB塔底空间高度mHD塔顶空间高度mHd降液管内清液层高度mHF进料板处高度mhc干板阻力m液柱hl板上充气液层阻力m液柱hp气相通过浮阀塔板的压降m液柱hw出口堰高mhow堰上液层高度 m K0传热系数W/(m2)L精馏塔液相流量kmol/hlw堰长mMAA物质的分子量N实际塔板数块授课：XXXP操作压力KPaPp单层塔板压降Pat物料温度平均温度差u速度m/sV精馏塔气相流量kmol/hWd弓形降液管宽度mWs破沫区宽度m馏出液中易挥发组分摩尔分数原料液中易挥发组分摩尔分数釜残液中易挥发组分摩尔分数相对挥发度液体在降液管中停留时间sL液相密度kg/m3v气相密度kg/
11、m3t孔心距ml粘度授课：XXX目 录摘 要I前 言1第1章 工艺流程的确定81.1 本课题设计的内容和要求81.1.1 设计要求81.1.2 具体设计内容81.2 设计方案的确定81.2.1 设计原理91.2.2 工艺流程10第2章 物料衡算122.1 数据采集122.1.1 全流程的工艺数据122.1.2 催化剂的配方122.1.3 操作条件122.1.4 原料和产品的控制指标132.2 一步缩合反应釜的物料衡算142.3 二步缩合反应釜的物料衡算152.4 单效蒸发器的物料衡算162.5 脱乙醛塔的物料衡算182.6 脱乙醇塔的物料衡算192.7 脱重组分塔物料衡算20第3章 热量衡算2
12、23.1 基本数据223.2 一步缩合反应釜的热量衡算233.3 二步缩合釜热量衡算243.4 单效蒸发器的热量衡算253.5 冷凝器的热量衡算263.6 脱乙醛塔的热量衡算27授课：XXX3.6.1 再沸器的热负荷273.6.2 冷凝器的冷凝量283.7 脱乙醇塔的热量衡算283.7.1 再沸器的热负荷283.7.2 冷凝器的冷凝量293.8 脱重组分精馏塔的热量衡算293.8.1 再沸器的热负荷293.8.2 冷凝器的冷凝量30第4章 设备选型及车间布置经济核算314.1 缩合釜的设计314.1.1 缩合釜体的设计314.1.2 搅拌装置的设计334.2 单效蒸发器的设计与选型344.2.
13、1 蒸发器的选择理由344.2.2 蒸发器计算与设计344.3 脱乙醛塔的设计与计算374.3.1 基础数据374.3.2 塔径的确定414.3.3 塔板结构设计414.3.4 塔板布置434.3.5 流体力学验算444.3.6 塔高的确定474.4 脱乙醇塔的设计484.4.1 基础数据484.4.2 塔径的确定514.4.3 塔板结构设计524.4.4 塔板布置544.4.5 流体力学验算554.4.6 塔高的确定574.5 脱重组分塔的选型与计算584.5.1 相关计算58授课：XXX4.5.2 塔体结构594.6 辅助设备的选型604.6.1 泵的选型604.6.2 再沸器的选型604
14、.6.3 冷凝器选型614.6.4 工艺设备一览表624.7 车间布置的基本原则和要求624.7.1 车间布置的基本原则624.7.2 车间布置的要求634.8 本设计的生产车间布置664.9 建设项目投资664.9.1固定资产投资估算674.9.2 建设期贷款利息684.9.3 流动资金估算684.10 生产成本估算684.10.1 直接材料费684.10.2 生产人员工资及福利684.10.3 制造费用694.11 经济效益694.12 投资回收年限704.13 核算总结70第5章 总结715.1 乙酸乙酯的生产流程715.2 生产设备设计71参 考 文 献72致 谢74附录75外文资料译文及原文76授课：XXX前 言乙酸乙酯(EA)，又名醋酸乙酯，英文名称：E
