制程设备管理程序

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1、1目的:本公司对制程所用设备请购、购买、管理进行控制,旨在使设备资源得到充分合理利用,并符合产品质量要求。The companys manufacturing process used equipment requisitions, purchase, management control, designed to enable equipment to be fully rational use of resources and in accordance with the requirements of product quality.2范围:适用于本公司所有制程设备。Applicable

2、 to the Companys ownership of process equipment 3定义:“略”。4权责:4.1技术部: 负责固定资产购买评估,设备请购,工程部对相关文件制作,技术部对设备验收,并对设备进行编号、设备鉴定与维护等。Technology: responsible for the purchase of fixed assets assessment, equipment requisition, the production of relevant documents to the Engineering Department, Technical Departme

3、nt of acceptance of equipment, and equipment number, equipment identification and maintenance.4.2 制造部: 提出设备需求,设备使用单位及设备日常保养。Manufacturing: The equipment needs, equipment use and maintenance units and equipment, day-to-day.4.3 资材部: 负责联络设备生产或代理商,办理购买手续。Materials Department: responsible for liaison wit

4、h equipment manufacturers or agents, for the purchase procedures.5 作业流程及内容说明:Processes and content Description:5.1作业流程图:作业流程权责单位相关文件使用表单设备需求申请自定评估yesno制造无联络函工程无设备验收报告固定资产购买评估设备请购设备自制设备订购设备报废新机入台帐,试用设备鉴定使用及维护文件制订设备验收技术无请购单设备验收报告工程无请购单采购工程无无技术制造无生产设备一览表工程技术操作SOP生产设备保养规定机器设备每日点检表技术无设备验收报告工程制造无生产设备保养记录机

5、器设备每日点检表工程无生产物料、设备、机器报废单5.2 作业内容说明:Operation description:设备需求申请:由制造使用部门根据生产需要以提出所需设备,并注明名称、型 号、用途等各项内容。Equipment needs of the application: the use by the manufacturing sector based on production needs to be to introduce the necessary equipment, and indicate the name, model, use of the content.设备的购买:

6、The purchase of equipment:.1技术部依据设备的需求,结合工厂加工能力、制作成本、交期等因素以决定是否可自行设计制作,若无法自行设计制作,则进行设备购买。Technology based on the demand for equipment, combined with the factory processing capacity, production costs, delivery and other factors to determine whether it can design their own production, if not self-desi

7、gned production equipment is purchased.2技术部提出固定资产购买评估报告进行资产评估。Technology that the purchase of fixed assets assessment report to carry out asset valuation.4采购联系合格的供货商后进行设备订购。Qualified procurement suppliers associated equipment after the order.5设备若能自行设计制作,则技术部申请购买零部件,自行进行设备制作。If the self-designed prod

8、uction equipment, the technology to apply to the purchase of parts and components, production equipment on its own. 设备的管理: Equipment Management:.1购买的设备到厂后,确认各配件及数据齐全并经初步试机正常,就可办理暂收手续。技术部保存设备相关数据并存盘,对设备进行编号后列入生产设备一览表。自行设计制作的设备直接进行编号后列入生产设备一览表。悬挂“新机试用”标示,进入试用阶段。Purchase of equipment to the factory aft

9、er the data confirmed that the accessories and complete a preliminary test by the normal drive, you can apply for temporary admission procedures. Technology preservation of equipment and save the relevant data, after the number of devices to include a list of production equipment. Produced by self-d

10、esigned device ID directly after the list of production equipment. Flying, New Trial marked into the trial stage.2工程制订生产设备操作指示,机器设备保养规范及生产设备保养记录。Project to develop production equipment operating instructions, machinery and equipment maintenance norms and production equipment maintenance records.3 试用

11、期满(原则30个工作日),技术部填写设备验收报告对设备进行验收,若验收合格则将“合格证” 贴于设备显眼处,否则联系设备供货商改善或更换直到验收合格。Probationary period (the principle of 30 working days), technical department fill out the equipment inspection reports for equipment acceptance, if acceptance would be qualified certification of equipment affixed to a conspicu

12、ous place, or contact equipment suppliers to improve or replace until the acceptance qualified.4验收合格后,设备转入生产使用及正常维护保养期依保养计划实施。After passing inspection, equipment diverted to the production of normal use and maintenance of the maintenance period in accordance with the implementation of the scheme.5设备

13、需在每年的1月初及7月依生产设备保养规范结果记录于生产设备保养记录若鉴定合格则于设备上贴上“合格证”后继续使用,否则需进行处理直至鉴定合格方能投入使用。Equipment to be early in January of each year and in July according to the norms of production equipment maintenance, the results recorded in the production equipment maintenance records, If accreditation is affixed to the d

14、evice certificate after continued use, or need to be dealt with until the identification of qualified can be put into use.6设备到达预定使用年限,若可使用则由技术部重新评估预定使用年限;设备到达预定使用年限若能使用或设备出现不可修复之故障,技术以提出设备报废申请,由主管及高层审核,核准后作报废处理。Useful life of equipment is scheduled to arrive, if the technology can be used by the Dep

15、artment is scheduled to re-evaluate the service life; equipment service life can reach the intended use or equipment failure can not be repaired, technology to raised equipment end-of-life applications and high-level review by a competent, approved the deal after the end of life.设备编号原则The principle of device ID .1压延机-HF-YYA-XX、分线机-HF-TEO-XXCalendar

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