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1、丰田雅力士手动变速器驱动桥部分修理手册（英文版）MX- 1TRANSAXLEC50MANUALMANUAL TRANSAXLE SYSTEMMANUAL TRANSAXLE SYSTEMPROBLEM SYMPTOMS TABLEUsethe table below to help find the cause of the problemThenumbers indicate the likelihood of the possible causes in descending order Check each part in order Replace parts asnecessaryS
2、ymptomSuspected areaSee pageLevel low1MX-2Oil2OilWrongMX-23GearInput shaft Worn or damagedMX-78Noise4 GearOutput shaft Worn or damagedMX-89Bearing Input shaft Worn or damagedMX-76Bearing Differential case Worn or damaged MX-101Level too high1MX-2OilOil leakage2GasketDamagedMX-413Oilseal Worn or dama
3、gedMX-41Control cable FaultyMX-162 Shiftfork WornMX-564Synchronizer ring Output shaft Worn or damagedMX-895 Shiftkey spring Input shaft damaged MX-76Hard or impossible to shift6 Shiftkey spring Output shaft damaged MX-867GearInput shaft damagedMX-788GearOutput shaft damagedMX-899Hubsleeve Input shaf
4、t damagedMX-7810Hub1 Shiftfork WornMX-562GearInput shaft Worn or damagedMX-78Jumps out of gear3 GearOutput shaft Worn or damagedMX-89MXBearing Input shaft Worn or damagedMX-765Bearing Output shaft Worn or damaged MX-86MX 2C50MANUAL TRANSAXLEMANUAL TRANSAXLE OILMANUALTRANSAXLE OILON-VEHICLEINSPECTION
5、1TRANSAXLE OILINSPECTaStop the vehicle in a level placebRemove the transmission filler plug and the gasket0 to 5 mm cCheck that the oil surface is within 5 mm 020 in ofthe0 to 020 inbottom of the transmission filler plug openingD025304E01NOTICEExcessively large or small amounts of oil may cause prob
6、lemsAfter replacing the oil drive the vehicle andcheck the oil level againdCheck for oil leakage when the oil level is loweInstall the transmission filler plug and a new gasketTorque 39 Nm 400 kgfcm 29 ftlbfMXMX 3C50MANUAL TRANSAXLEDIFFERENTIAL OIL SEALTRANSMISSIONC50 MANUAL TRANSAXLEDIFFERENTIAL OI
7、L SEALCOMPONENTSFRONT DRIVE SHAFT HOLESNAP RING RHFRONT DRIVE SHAFT HOLESNAP RING LHFRONTASSEMBLY LHDRIVE SHAFT29 300 22wABSSPEED SENSORFRONTSTABILIZERFRONT LH75555LINK ASSEMBLY LH74MX85 87 75 inlbfCOTTER PIN49 500 36TIE ROD END SUB-ASSEMBLY LHCLIP216 2203 1609899972FRONT AXLE HUB LH NUTNm kgfcm ftl
8、bfSpecified torqueFRONT SUSPENSION ARMSUB-ASSEMBLY LOWER NO1 LHNon-reusable partC115301E13MX 4C50DIFFERENTIAL OIL SEALMANUAL TRANSAXLE TRANSMISSION CASE OIL SEALMXTRANSAXLE CASE OIL SEALNon-reusable partApply MP greaseC108463E01MX 5C50 MANUAL TRANSAXLDIFFERENTIAL OIL SEALREMOVAL1 DISCONNECT CABLE FR
9、OM NEGATIVE BATTERYTERMINALthen drain2 DRAIN TRANSAXLE OILa Remove the filler plug and the gasketb Remove the drain plug and gasket andthe manual transaxle oilc Install a new gasket and the drain plugTorque 39 Nm 400 kgfcm 29 ftlbf3 REMOVE FRONT WHEELS4 REMOVE FRONT AXLE HUB LH NUT See page DS-HINTs
10、ame asThe removal procedure for the RH side is thethat for the LH side6SEPARATE SPEED SENSOR FRONT LH w ABSSee page DS-37SEPARATE SPEED SENSOR FRONT RH w ABSHINTthe same asThe separation procedure for the RH side isthat for the LH side9 SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO1 RHHINTThe
11、separation procedure for the RH side isthe same asthat for the LH sideSee10 SEPARATETIE RODEND SUB-ASSEMBLYLHMXpage DS-311 SEPARATE TIE ROD END SUB-ASSEMBLY RHHINTthe same asthe same asThe separation procedure for the RH side isthat for the LH side12 SEPARATE FRONT STABILIZER LINK ASSEMBLY LHSee pag
12、e DS-413 SEPARATE FRONT STABILIZER LINK ASSEMBLYRHHINTThe separation procedure for the RH side isthat for the LH sideMANUAL TRANSAXLE MX - 6C50DIFFERENTIAL OIL SEAL15SEPARATE FRONT AXLE ASSEMBLY RHHINTTheseparation procedure for the RH side is the same asthat for the LH side16REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Seepage DS-517REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Seepage DS-518REMOVE TRANSAXLE CASE OIL SEALaUsing SST remove the oil sealSST 09308-00010SST19REMOVE TRANSMISSION CASE OIL SEALaUsing SST remove the oil sealSST 09308-00010SSTD025305E01INSTALLATION1INSTALL TRANSMISSION CASE OIL SEALSS
