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1、How To Make Up A GarmentGeneralities on sewing needs for Different GarmentsThe requirements for the manufacture of specific garments:The garments to be manufactured lead to designing the process of manufacture, which forms the basis of the sequence of operations in the sewing room, whose work conten
2、t is measured by their standard times. Further the type of garment strongly influences the stitch type selected and the basic machinery used in the operations. The large component in the workplace layout influences the size of work-place required for the operations. The organization of inspection al
3、so stems partly from the type of garment.The feasible way to plan the production for the manufacture of specific garment is to produce a manufacturing specification sheet, from which we could state the general requirements to direct the method to making up the garment. For example, operation, machin
4、e type, seam type, stitch type, stitch density, and quality requirement (if possible). Method to prepare specification sheet:a. Analyse the structure of the specific garment.b. Break down the operation required to produce the requirement of each component, for example: the specific feature designed
5、in the garment will require special methods, equipment, and attachment to be used to satisfy the requirement.c. Determine the suitability of the present equipment and machinery, which will influence the method to be used to make up the garment.d. Compile the customers requirement, quality requiremen
6、t and tolerance.A.General manufacturing workflow for garments:Design Pattern markingSample makingSpreading Marker making Pattern Grading CuttingFusing Bundling Sewing Finished Garment FinishingB.General manufacturing processes for garments:1)DesignThe first step in producing a garment is the creatio
7、n of the design and the construction of patterns for the components in the design. A good apparel design has three parameters:- emotional appeal (style), utility, and durability. The apparel manufacturer measures style objectively with a relative scale the profitable scale of the product.2) Pattern
8、makingThe designer creates specific products in accordance with the trends. The Pattern maker drafts the pattern necessary to produce the creation. Apparel pattern are made with one of two basic methods:-a. Draping the garment on a form or model with muslin or the fabrics used to make the garment. T
9、he production pattern is traced from the muslin or fabric cuts. (Tailor Made)b. Drafting the pattern on paper with either direct measurements for the pattern or developing the pattern draft with the aid of a sloper (basic block).3) Sample makingIn the garment industry, it is traditional to indicate
10、the requirement by means of a sample garment. The sample may be mock up (quickly make) of the designers or purchasers basic idea or requirement or it may show the requirement in detail.The sample is necessary to illustrate those aspects of design and manufacture which it is not possible (of practica
11、l) to describe in detail in words e.g. shapes of collars, pockets, flaps, etc. In general, it is possible to illustrate many of the features by means of drawings or photographs, but people engaged in garment production would usually find engineering type drawings difficult to understand without spec
12、ial training. Hence, the use of samples can ensure the manufacturer to understand the types of garment requested by customer and the correct production methods used for the further bulk production.a)Types of samples:Basically, there are Four types of samples:1. Initially sample2. Approval sample3. S
13、alesman sample/Size set sample4. Shipment sampleI) Initially samplesPreparation:a) Material: should be the same material as requested by customers or as close as possible if unavailable.b) Colour: try to match the requirement if possible.c) Accessories: Use the exact requested accessories or as clos
14、e as possible.Inspection:a) Dimension: measurement should be kept as the production sheet if indicated.b) Silhouette: according to the design illustration.c) Design detail: should follow the sketch exactly.d) Fitting: take care of the effect of cutting whether it is in proportion to the human figure
15、 and the drafting effect etc.II) Approval samplesPreparation:a) Material: should use the same material as requested by customers.b) Colour: match the requirement.c) Accessories: use the exact requested accessories.Inspection: a) Dimension: measurement should be kept as the production sheet as well as the measurement chart.b) Silhouette: must be kept according to the design illustration.c) Design detail: should follow exactly the production design sheet.d) Fitting: take care of the effect of cutting whether it is in proportion to the huma
