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1、DR Mediatheque Lafarge Knowledge of SafeKnowledge of Safe Lifting & Rigging / Level 1Lifting & Rigging / Level 1 起重吊装安全知识起重吊装安全知识起重吊装安全知识起重吊装安全知识 / / 初级初级初级初级2Purpose 培训目的培训目的 Understand Knowledge of Lifting & Rigging 了解起重吊装作业的基本知识了解起重吊装作业的基本知识Understand Hazard Types and Causes of Lifting & Rigging
2、Work 了解起重吊装作业的危害种类及成因了解起重吊装作业的危害种类及成因Understand and Follow Site Control SOP-Lifting 了解并遵守施工现场安全起重吊装控制流程了解并遵守施工现场安全起重吊装控制流程Reduce Lifting & Rigging RiskImprove Lifting & Rigging safety situation 减少吊装起重作业风险,改进吊装起重作业安全状态减少吊装起重作业风险,改进吊装起重作业安全状态3Training Content 培训内容培训内容Site control of SOP-Lifting施工现场安全起
3、重吊装控制流程施工现场安全起重吊装控制流程Summary and Discussion 总结与讨论总结与讨论Knowledge of Safe Lifting & Rigging 起重吊装安全知识起重吊装安全知识45Knowledge of Lifting & Rigging 起重吊装作业的基本知识起重吊装作业的基本知识Lifting machine 起重机械起重机械6Lifting machine 起重机械起重机械. Definition of LM Definition of LM 起重机械的定义起重机械的定义 Lifting machine refers to special equip
4、ment for Lifting machine refers to special equipment for elevation and moving objects/materials by hooks or elevation and moving objects/materials by hooks or other hangers,riggings. other hangers,riggings. 起重机是通过吊钩或其他吊具起起重机是通过吊钩或其他吊具起升、搬运物料的特种机械设备升、搬运物料的特种机械设备. Types of LM Types of LM 起重机械的种类起重机械的种
5、类Crane Crane 起重机起重机(Tower Crane(Tower Crane塔式起重机)塔式起重机)Others Others 其他起重设备其他起重设备(Lifting jack, chain hoistLifting jack, chain hoist千斤顶、手动葫芦)千斤顶、手动葫芦) Lifting Machine Lifting Machine起重机械起重机械 Lifting Lifting 升降机、卷扬机升降机、卷扬机7Lifting machine inspection Lifting machine inspection 起重机械的检测起重机械的检测What to In
6、spect需要检测什么需要检测什么Annual Inspection of the hoisting machinery must be performed by an authorized institute起重机械的检测必须由有起重机械的检测必须由有资质的机构进行资质的机构进行The person in charge must maintain a record of these inspections负责人必须对这些检测进负责人必须对这些检测进行记录行记录Annual Inspection 年检年检Crane wasnt inspectedand tipped over吊车没有进行检测,
7、吊车没有进行检测,并且已经倾倒并且已经倾倒8Lifting machine inspection Lifting machine inspection 起重机械的检测起重机械的检测What to Inspect需要检测什么需要检测什么nProper air pressure and no leakage 正确的气压,没有泄露正确的气压,没有泄露nTires properly inflated 轮胎内气体充足轮胎内气体充足nWire rope wear 钢丝绳的磨损钢丝绳的磨损nPhysical damage to crane 吊车的损坏吊车的损坏nLoose or missing hardwa
8、re, nuts, or bolts 硬件、螺母或螺丝钉的丢失硬件、螺母或螺丝钉的丢失nFluid leakage 液体泄露液体泄露nLimit Switch 限位装置限位装置nSwing radius 旋转半径旋转半径9Who will be in charge of inspection 谁将负责起重机械的检测谁将负责起重机械的检测Rigger/Crane Operator 起重工起重工/ /吊车司机吊车司机The rigger must inspect all machinery and equipment prior to start-up and during use, to mak
9、e sure that it is in safe work condition. 起重工必须在使用前检查所有的机器和起重工必须在使用前检查所有的机器和设备,并且在使用过程中确保各个操作设备,并且在使用过程中确保各个操作条件的安全条件的安全If crane needs fixing, it will be taken out of service until reparation completion.如果需要维修,则不再使用此机器直至如果需要维修,则不再使用此机器直至维修完毕维修完毕BrokenTrack破损的履带10Self-elevated Crane Tower Self-elevat
10、ed Crane Tower 自升塔式起重机自升塔式起重机nNormally the first anchorage fixing should be 25 meter above ground distance, not be allowed to exceed 50 meters, then every 16 to 20 meters needs to fix anchor once.n第一道锚固装置距地面一般为第一道锚固装置距地面一般为25米,最大不超过米,最大不超过50米。以后每米。以后每1620米米锚固一道。锚固一道。nThe deviation of tower verticali
11、ty should be less than 2%n塔的垂直度偏差不大于塔的垂直度偏差不大于2%。nFrequent check should be performed on fixing situation of anchorage fixing apparatus 经常检查锚固装置的牢固程度。经常检查锚固装置的牢固程度。 Safety devices 安全装置:安全装置: Operation protective devices: load limit, moment limit, lead limit switch, etc. 操作保护装置:载重限制器,力矩限制器,行程限位等。操作保护装
12、置:载重限制器,力矩限制器,行程限位等。 Electric protective devices: zero protection, maximum relay, emergency switch, fuse cutout switch, etc. 电器保护装置:零位保护,过电流继电器,紧急开关,熔断保护等。11Safe Operation Procedure for Tower Crane Lifting(SOP-Lifting) Safe Operation Procedure for Tower Crane Lifting(SOP-Lifting) 塔式起重机的安全操作规程塔式起重机的安
13、全操作规程nIt is obliged that tower crane operator must hold the certificate at hand which issued by the National Ministry of Labor. 塔式起重机司机必须持有经国家劳动部门考核合格并颁发的上岗证,执证上岗;nNewly assembled or repaired crane must perform trial-run test and be inspected & qualified by authority bureau then can be put into oper
14、ation. 新安装和经修复的起重机,必须进行试运转,经有关权威部门确认合格后方可使用;nRequirement prior to crane operation: 操作前检查要求:操作前检查要求: Check the transmission parts, decelerator, and ensure the oil is enough; check the bolts of every part are properly fastened. 检查各传动部分、减速器、油量是否充足,各部分螺栓是否紧固; After control switch is closed, check the ou
15、tside cover of electric appliance and manipulator to ensure in safe condition. 在总开关闭合后,用试电笔检查电器及控制器外壳,确认安全; Inspect the wear status of wire sling. 检查钢丝绳的磨损情况; Prior to crane operation, complete inspection needs to be carried out to make sure that manipulator, transmission part and brake gear are in
16、good condition. 工作开始前,做一次全面检查,检查各控制器及传动装置、制动装置的可靠性。12Knowledge of Lifting & Rigging 起重吊装作业的基本知识起重吊装作业的基本知识Slings Slings 索索 具具13Knowledge of Lifting & Rigging 起重吊装作业的基本知识起重吊装作业的基本知识 Wire rope Wire rope 钢丝绳钢丝绳NylonNylon rope rope 尼龙绳尼龙绳( (化纤化纤) )Coir rope 棕绳棕绳Clasp Clasp 卡环卡环Rope lock 绳卡绳卡Elasticity conditioner 松紧器松紧器Ropes Ropes 绳绳( (带带) )FixtureFixture卡具卡具Hook Hook 吊钩吊钩SlingsSlings索具索具14Slings Slings 索具索具Nylon rope Nylon rope 尼龙绳尼龙绳( (化纤化纤) )Clasp Clasp 卡环卡环Rope Cappel Rope Cappel 绳卡绳卡Hook Hook 吊