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1、Debugging Screen printer, SMT and IR-Reflow machines 调试锡膏印刷,回流焊机器 Operation of program of SMT machine SMT 设备编程及操作 Perform repair and maintenance of SMT line equipment SMT 生产线设备维修及保养 Prepare and setup spare parts store 建立备件系统 Technical support to SMT line 对SMT生产线技术性的支持MT EngineerIn charge of Screen P
2、rinters, SMT and IR-Reflow processes 负责锡膏印刷,表面粘贴.回流焊工序. Compile and update manufacturing instruction of Screen printers, SMT and IR-Reflow processes 编辑锡膏印刷,表面粘贴.回流焊工序的工作指引 Prepare and setup spare parts store 建立备件系统 Responsible for improvement of uptime of Screen printers, SMT and IR-Reflow equipment
3、 改善锡膏印刷,表面粘贴.回流焊设备的停机故障时间 Aid to qualify indirect / direct materials as required 协助验证直间接物料 Provide training to subordinates and Production labors 对生产线拉长和SMT 技术员提供相应的培训 Draw up and carry out maintain plan for these equipment 制订及执行设备保养计划 Provide recommendation to procurement of equipment/ fixtures 对设备
4、和夹具的采购提供专业的意见 Lead to continue improve processes capabilityPROCESS OF SMT SMT制程 PB-FREE PROCESS / LEAD-FREE PROCESS 无铅制程 PASTER PRINTER 锡膏印刷机HIGH-SPEED MONTER 高速机REFLOW OVEN 回焊机SOLDERING FURNACE 焊锡炉WAVE SOLDERING MACHINE 波峰焊机IN-CIRCUIT TESTER 在线测试仪ICT AUTOMATIC OPTICAL INSPECTION AOI清除通知单 purge noti
5、ce工程变更申请 Engineering Change Request (ECR)持续改善计划 Continuous improvement plan (CIP)戴尔专案 Dell project收据 receipt数据表 data sheet核对表 check list文件清单 documentation checklist设备清单 equipment checklist调查表，问卷 questionnaire报名表 entry form追踪记录表 tracking log制表的三过程，制作（prepared by)、 审核（reviewed by) 和最终核准（approved by)日报
6、表 daily report周报表 weekly report月报表 monthly report年报表 yearly report年度报表 annual report财务报表 financial report品质报表 quality report生产报表 production report不良分析报表 failure analysis report (FAR)首件检查报表 first article inspection report (FAI)初步报告（或预备报告） preliminary report一份更新报告 an updated report一份总结报告 a final repor
7、t纠正与改善措施报告 （CAR， Corrective Action Report）8D( eight disciplines) report, a. team member (建立问题处理小组）b. problem description（问题描述）c. root cause analysis （原因分析）d. temporary corrective actions （暂时对策）e. permanent corrective actions （永久性对策）f. effectiveness verification （对策有效性验证）g. preventive measures （预防问题再
8、发生措施）h. closure （报告结案）完整的闭环改善措施 closed loop corrective actions (CLCA)5C:Complaint(客户抱怨）、containment (牵制政策）、cause（原因分析）、corrective actions (改善对策）和 closure(问题结案）QC quality control 品质管理人员 FQC final quality control 终点质量管理人员 IPQC in process quality control 制程中的质量管理人员 OQC output quality control 最终出货质量管理人员
9、 IQC incoming quality control 进料质量管理人员 TQC total quality control 全面质量管理 POC passage quality control 段检人员 QA quality assurance 质量保证人员 OQA output quality assurance 出货质量保证人员 QE quality engineering 质量工程人员FAI first article inspection 新品首件检查 FAA first article assurance 首件确认 CP capability index 能力指数 CPK ca
10、pability process index 模具制程能力参数 SSQA standardized supplier quality audit 合格供货商质量评估 FMEA failure model effectiveness analysis 失效模式分析 AQL Acceptable Quality Level 运作类允收质量水平 S/S Sample size 抽样检验样本大小 ACC Accept 允收 REE Reject 拒收 CR Critical 极严重的 MAJ Major 主要的 MIN Minor 轻微的 Q/R/S Quality/Reliability/Servi
11、ce 质量/可靠度/服务 P/N Part Number 料号 L/N Lot Number 批号 AOD Accept On Deviation 特采 UAI Use As It 特采 FPIR First Piece Inspection Report 首件检查报告 PPM Percent Per Million 百万分之一 SPC Statistical Process Control 统计制程管制 SQC Statistical Quality Control 统计质量管理 GRR Gauge Reproductiveness & Repeatability 量具之再制性及重测性判断量
12、可靠与否 DIM Dimension 尺寸 DIA Diameter 直径 N Number 样品数 QIT Quality Improvement Team 质量改善小组 ZD Zero Defect 零缺点 QI Quality Improvement 质量改善 QP Quality Policy 目标方针 TQM Total Quality Management 全面质量管理 RMA Return Material Audit 退料认可 7QCTools 7 Quality Control Tools 品管七大手法 ECN Engineering Change Notice 工程变更通知
13、(供货商) ECO Engineering Change Order 工程改动要求(客户) PCN Process Change Notice 工序改动通知 PMP Product Management Plan 生产管制计划 SIP Standard Inspection Procedure 制程检验标准程序 SOP Standard Operation Procedure 制造作业规范 IS Inspection Specification 成品检验规范 BOM Bill Of Material 物料清单 PS Package Specification 包装规范 SPEC Specifi
14、cation 规格 DWG Drawing 图面POOR SOLDERING 焊接不良SOLDERABILITY 可焊性空焊VOID SOLDERFALSE SOLDER 虚焊冷焊 COLD SOLDERCONTAMINANT污染物FOREIGN MATERIALS 异物FOREIGN MATTER 杂质ESD 静电放电 ELECTROSTATIC DISCHARGEEOS 过电压ELECTRICAL OVERSTRESSANTISTATIC CAP 静电帽ANTISTATIC GLOVES 静电手套ANTISTATIC SLIPPER 静电鞋ANTISTATIC COAT 静电衣1. Fun
15、damentals of Solders and Soldering（焊料及焊接基础知识）Soldering Theory（焊接理论）Microstructure and Soldering（显微结构及焊接）Effect of Elemental Constituents on Wetting（焊料成分对润湿的影响）Effect of Impurities on Soldering（杂质对焊接的影响）2. Solder Paste Technology（焊膏工艺）Solder Powder ( 锡粉) Solder Paste Rheology（锡膏流变学）Solder Paste Composition & Manufacturing（锡膏成分和制造）3. SMT Problems Occurred Prior
