PROCESS SIGN-OFF过程放行审核PSO1ST EDITIONPSO Guidelines / WorksheetsPROCESS SIGN-OFF CHECKLIST过程放行审核检查表SupplierMFG. LocationSupplier CodePart No.Part NameDate of ReviewChange LevelDate of Re-VisitDocumentedAcceptableUnacceptableAfter Re-Visit1PART NO. DESCRIPTION & CHANGE LEVEL品名,描述和更改水平(版本号)2PROCESS FLOW DIAGRAM & MANUF. FLOOR PLAN过程流程图和生产场地计划3DESIGN FMEA & PROCESS FMEADFMEA和PFMEA4ERROR & MISTAKE PROOFING防错措施/技术5PROBLEM SOLVING METHODS问题解决方法6INCOMING & OUTGOING MATERIALS 进料/出货检验/认证计划QUALIFICATION/CERTIFICATION PLAN7TEST SAMPLE SIZE & FREQUENCY测试/试验样本及频率8PARTS PACKAGING & SHIPPING SPECIFICTIONS产品包装和装运规范9PART HANDLING PLAN产品搬运计划10ENGINEERING STANDARDS IDENTIFIED工程标准11PREVENTIVE MAINTENANCE PLANS预防性维护计划12PRODUCT QUALITY PLAN (PQP)产品质量计划(PQP)13GAGE & TEST EQUIPMENT EVALUATION量具及测量设备分析14TOOLING, EQUIPMENT & GAGES IDENTIFIED模具,设备及治具定义15SPECIAL PRODUCT & PROCESS CHARACTERISTICS IDENTIFIED特殊产品/过程特性定义16CONTROL PLAN控制计划17EVIDENCE OF PRODUCT SPECIFICATIONS产品规格的证据18PROCESS MONITORING & OPERATING INSTRUCTIONS过程监控及操作指导19LINE SPEED DEMONSTRATION产线速率20INITIAL PROCESS STUDY初始过程分析TEAM PROCESS SIGN-OFFCorrective Action RequiredYESNODateRevisit RequiredYESNODateSIGN-OFFEngineeringSDESourcing/PurchSupplier QA MgrSupplier Plant ManagerDateSignatureRevisitDateSignatureAIEGFM-0028; Process Sign Off Form Rev1 Page 25 out of 26 Run @ Rate Summary节拍生产汇总SupplierMFG. LocationSupplier CodePart No.Part NameDate of ReviewChange LevelDate of Re-VisitSupplier Quoted Production Rates# / Hr# / Day# / WeekStatus (accept./non accept.)Planned UsageDailyWeeklyPreparationPlanned Run DateGoal (net good parts)Planned Hours to Run/ HrPlanned Shifts/ ShiftPlanned Downtime/ DayReason for Planned DowntimeActual (net good parts)ObservationActual HoursFrom/ HrTo/ ShiftActual Shift/ DayDowntime HoursTotal units produced (+)Total Rejects (-)Total Net parts (=)ResultPASSExplain:FAILOPENSIGN-OFFSDESupplier RepresentativeNamePhone #DateSignatureRe-visitDateSignaturePROCESS SIGN-OFFChecklist Element & Instructions条款说明Documentation文件化1) Part Number, Description and Change Level品名,描述及更改水平 Verify the following documents have the correct part number, description, and change level entered or cross referenced.验证下列文件是否具有正确的品名,描述及版本号 A procedure must be in place to assure correct part number and revision level.有程序确保只使用正确的品名及更改水平号 Where the product identity is not inherently obvious, the Supplier must employ an internal numbering system and provide a cross reference which enables users to identify the Motorola part number and revision which corresponds to the Supplier’s numbering and revision system.对于产品品名标识不是固有且明显的,供应商必须采用内部命名系统来提供参照号码以使得使用者能根据供应商的命名及版本系统来识别MOT的品名及版本号责任部门:研发、销售· Design and Process FMEA’s as applicable.DFMEA及PFMEA· Control Plan.控制计划· Setup sheets, gages, operator instruction sheets, Shipping audit sheets, and inspection instructions, and/or equivalent type of documents , where applicable. 设置规程,治具及操作者指导,装运检查单,检验作业指导,及其它适用文件· Check order entry process for correct part no.检查订单录入系统品名的正确性Documentation reviewed:已审核文件1) Compliant 符合的内容2) Needs Improvement需要改进的部分(包括行动计划,谁及何时完成等)(Include Action, who & when)PROCESS SIGN-OFFChecklist Element & Instructions条款说明Documentation文件化2) Process Flow Diagram and Manufacturing Floor Plan过程流程图及生产场地计划The process flow diagram must represent the entire manufacturing process from receiving through shipping operations and should include the following: 过程流程图必须代表整个生产过程,从材料接受直至装运操作,且包括如下:· Processing sequence, method, and equipment used at each station including inspection and repair/rework stations. 每道工序包括检查和返修/返工工序的作业次序、方法及设备。
· Number of operators needed per station including inspection and repair/rework stations. 每道工序包括检查和返修/返工工序需要的操作者数量· It should include both main-line assembly processes as well as all off-line processes that supply it. 包括主线装配工序及辅线装配工序The manufacturing floor plan should show the layout of the facility and illustrate station-by-station the overall flow of the manufacturing process.生产场地计划应包括生产设施的分布且应一道工序接一道工序地列出所有生产工序A list of sub-suppliers must be available that identifies the “Extended Enterprise” detailing the Supplier’s 。