Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,*,Product and Tooling Introduction,產品與模具資訊,1,塑膠模具加工規格表,Plastic Mold Tooling Specification Sheet,客戶名稱,Customer,ESON,塑胶粒規格,Plastic Resin,PC+ABS+15%GF(VO),零件名稱,Part Name,32-,big,_cover-1.stp,32-big_cover-1.stp,產品單重,(,g),Part,weight,762g,模具形態,Mold type,二板模 (熱流道),模穴數,Cavity number,1*1Cavity,進膠方式,Gating,t,ype,熱流道,8,点,6.0,閥針式,產品外觀規格,Product finish,局部咬花,HN2003-S,產品尺寸,Part size(mm),736.78x441.78x27.10,(,平均肉厚,=2.02.50),收縮,率,Shrinkage,Ratio,X,:,0.003,Y,:,0.003,Z,:,0.003,模仁材料,Steel Spec,公模:,SKD61 HRC482,母模:,SKD61 HRC482,模具壽命,Tool life,300000PCS,滑塊(材質,數量),Slide(S,teel,No),无,斜銷(材質,數量),Angular pin,(S,teel,No),无,模具外型尺寸,(MM),Mold,size,1100X800X835,定位環外徑,(MM),Locating ring,OD,150,噴嘴,R,(MM),Nozzle,R19,5.0,適用機臺噸位,Machine Tonnage,1050 T,製作日期,Date,2012.04.26,具体咬花位置和规格待,RD,通知,原料具体规格待,RD,通知,正乙确认与现有机台是否匹配?,2,一、分型线分析,(P/L Line,analysis),CAVITY,紅色線為分型線,請確認!,CORE,CAVITY,CORE,R,角內凹,0.1mm20120512,3,一、分型线分析,(P/L Line,analysis),CAVITY,CORE,CAVITY,CORE,紅色線為分型線,請確認!,4,一、分型线分析,(P/L Line,analysis),CAVITY,CORE,10,紅色線為分型線,請確認!,拔模角度待象田修改产品,3D,后請,RD,確認!,5,一、分型线分析,(P/L Line,analysis),CAVITY,CORE,5,紅色線為分型線,請確認!,5,拔模角度待象田修改产品,3D,后請,RD,確認!,6,一、分型线分析,(P/L Line,analysis),CAVITY,CORE,5,紅色線為分型線,請確認!,5,5,5,拔模角度待象田修改产品,3D,后請,RD,確認!,7,一、分型线分析,(P/L Line,analysis),CAVITY,CORE,紅色線為分型線,請確認!,8,一、分型线分析,(P/L Line,analysis),紅色線為分型線,請確認!,CAVITY,CORE,缺口可否設計與弧形同寬?,9,一、分型线分析,(P/L Line,analysis),紅色線為分型線,請確認!,CAVITY,CORE,PL,線拆平面中間,20120512,10,一、分型线分析,(P/L Line,analysis),紅色線為分型線,請確認!,CAVITY,CORE,PL,線拆平面中間,20120512,11,一、分型线分析,(P/L Line,analysis),紅色線為分型線,請確認!,12,一、分型线分析,(P/L Line,analysis),所有類似孔留公模靠母模,,紅色線為分型線,請確認!,13,一、分型线分析,(P/L Line,analysis),公,模入子,拆線位置,請確認!,母模同樣拆入子,入子線別外提供,20120512,14,一、分型线分析,(P/L Line,analysis),為防止母模,BOSS,粘模,,母模,所有,BOSS,柱孔建議做通孔,方便公模做倒扣(如圖所示),15,一、分型线分析,(P/L Line,analysis),CAV,COR,建議網孔母模,减,膠拔模,7,度公模拔,模,5,度,.,通孔保持不變,請確認,通孔保持不变,16,一、分型线分析,(P/L Line,analysis),母模拆入子,请确认,17,一、分型线分析,(P/L Line,analysis),公模天侧、左右侧同类型,RIB,如右图所示拆入子,请确认,18,一、分型线分析,(P/L Line,analysis),红色线条范围,RIB,如右图所示拆入子,请确认,19,一、分型线分析,(P/L Line,analysis),母模互换入子范围,请确认,20,二、进胶点分析(,Gate analysis,),8,點閥針式熱膠道進膠,進點直徑,6MM,公模,Gate,不可凸,;,G5&G6,公母模均不可凸,;,其余,母模可凸,0.5mm20120512,.,風孔建議封,盲孔,4,排,20120512,21,二、进胶点分析(,Gate analysis,),8,點閥針式熱膠道進膠,進點直徑,6MM,毛邊可凸,0.1mm OK20120512,.,22,三、产品分析(,Product,analysis,),3.00,此三處有倒鉤,倒鉤在母模,建議改公模靠破(如右圖示),R,D,回饋?,23,三、产品分析(,Product,analysis,),3.00,此處有倒鉤,倒鉤在母模,建議改公模靠破(如圖示),R,D,回饋?,24,三、产品分析(,Product,analysis,),此两處有倒鉤,倒鉤在母模,建議改公模靠破(如圖示),6.00,R,D,回饋?,25,三、产品分析(,Product,analysis,),為方便加工公模將拆為三塊,請確認!,R,D,回饋?,PL,毛邊,0.1mm OK20120512,.,26,四、顶出分析(,Ejector structure,analysis,),三邊頂塊,+,內頂塊,+,扁梢,+,圓頂針,,具体以設計組立圖为准,请确认,!,周邊頂塊示意圖,圓頂針,扁梢,頂塊,扁梢取消,改圓頂,.,位置提供,RD0512,毛邊位置,27,五、水路分析(,Cooling,analysis,),所有水路直径为,10mm,母模水路,具体以設計組立圖为准,请确认,!,A#1 IN,A#1 OUT,A#2 OUT,A#2 IN,A#3 OUT,A#3 IN,A#4 OUT,A#4 IN,A#5 IN,A#5 OUT,A#6 OUT,A#6 IN,A#7 OUT,A#7 IN,A#8 OUT,A#8 IN,A#9 IN,A#9 OUT,A#10 OUT,A#10 IN,A#11 IN,A#11 OUT,A#12 OUT,A#12 IN,A#13 IN,A#13 OUT,28,五、水路分析(,Cooling,analysis,),所有水路直径为,10mm,公模水路,具体以設計組立圖为准,请确认,!,B#1 IN,B#1 OUT,B#2 OUT,B#2 IN,B#3 OUT,B#3 IN,B#4 OUT,B#4 IN,B#5 IN,B#5 OUT,B#6 OUT,B#6 IN,B#7 OUT,B#7 IN,B#8 OUT,B#8 IN,B#9 OUT,B#9 IN,B#10 OUT,B#10 IN,B#11 OUT,B#11 IN,B#12 OUT,B#12 IN,29,六、拔模分析(,draft analysis),绿色所示,RIB,未拔模,建議大端,做,0.9MM,小端做,0.7MM,请确认,30,六、拔模分析(,draft analysis),请确认,绿色所示,RIB,未拔模,建議大端,做,0.9MM,小端做,0.7MM,31,六、拔模分析(,draft analysis),请确认,绿色所示,RIB,未拔模,建議大端,做,0.9MM,小端做,0.7MM,32,六、拔模分析(,draft analysis),请确认,成品地侧未拔模,建議往母模方向减肉拔模,5,度,33,六、拔模分析(,draft analysis),所有,BOSS,侧壁加肉拔模,单边增肉,0.15mm,,请确认,提供,3D,給,RD,確認,34,六、拔模分析(,draft analysis),单边减肉拔模,1,度,请确认,35,谢谢观看,/,欢迎下载,BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES.BY FAITH I BY FAITH,内容总结,1。
塑膠模具加工規格表Plastic Mold Tooling Specification SheetPC+ABS+15%GF(VO)32-big_cover-1.stpPart size(mm)X:0.003 Y:0.003 Z:0.003公模:SKD61 HRC482 母模:SKD61 HRC482Slide(Steel No)Angular pin(Steel No)Locating ring OD噴嘴 R (MM)一、分型线分析(P/L Line analysis)為防止母模BOSS粘模,母模所有BOSS柱孔建議做通孔,方便公模做倒扣(如圖所示)G5&G6公母模均不可凸此處有倒鉤,倒鉤在母模,建議改公模靠破(如圖示)此两處有倒鉤,倒鉤在母模,建議改公模靠破(如圖示)四、顶出分析(Ejector structure analysis),。