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1、H,QS 9000A,1,QS - 9000A,H TEL07- 3862803 FAX07- 3898550 TEL0755-27068115 FAX0755-27089315 KTEL : 0512-63408668 FAX : 0512-63408123,H,QS 9000A,2, QS-9000A QS-9000溆 APQP溆 PPAP溆 岿 FMEA溆 MSA溆 SPC溆 QSA溆,H,QS 9000A,3, QS - 9000A,H,QS 9000A,4,v,1963 MIL-Q-9858 1965 GM General Quality Standard GM 1979 BS 57
2、50 1981 Ford Q101 1983 Chrysler Quality Assurance Chrysler 1987 ISO 9000 series 1994 QS 9000 I 1995 QS 9000 I 1998 QS 9000 I,H,QS 9000A,5,QS - 9000,YS Q-101 R,H,QS 9000A,6,QS-9000Q,SOEMS,S,OEM,Chrysler Ford GM,Mack Trucks Navistar PACCAR Volvo Mitsubishi Toyota,H,QS 9000A,7,QS 9000,1. |y (QSR) 1998
3、2. a| (APQP) 1995 3. aJ (PPAP) 1999 4. c (FMEA) 2001 5. yy (MSA) 1995 6. yu (SPC) 1995 7. |yu (QSA) 1998,H,QS 9000A,8,NQS - 9000?,ISO 9001 1994,S,H,QS 9000A,9,QS - 9000V,5NZ 63 50000 AIAG: Automotive Industry Action Group IM QS - 9000PWJn http:/www.aiag.org,H,QS 9000A,10,WV,cQS - 9000 AVSQ 94 xI EAQ
4、F94 I VDA6.1 I,H,QS 9000A,11,QS - 9000m,A (Tier One Suppliers) QS - 9000C SOEMS uSOEMS A (Tier Two Suppliers) QS - 9000C,H,QS 9000A,12,QS - 9000m,OKaMOEMS HcuMOEMS 𡢇OEMS,H,QS 9000A,13,R,CClQS - 9000C,H,QS 9000A,14,CClQS - 9000C CClQS - 9000C,H,QS 9000A,15,19971231CClQS - 9000C DELCO1998731CC
5、lQS - 9000C 19991231CClQS - 9000C,H,QS 9000A,16,S,MITSUBISHI19971231QS - 9000C TOYOTA1998630QS - 9000C,H,QS 9000A,17,JCCAccreditation Bodies,JCCJCC UKAS m RvA RAB TGA ANZ CNAB,H,QS 9000A,18,CCRegistrar,CCS_JQS 9000 BSI,SGS,URS,GLOBAL,DNV m Kema ASR, Entela,UL IC,TUV ICL KSR,Aw,H,
6、QS 9000A,19,QS - 9000JCS,CC (Registrar) QS - 9000CSASQ ASQW QS - 9000CSSJWhttp:/www.asq.org/9000 MW l,H,QS 9000A,20,QS - 9000|y,- y - y,- ,- - ,- C - m,H,QS 9000A,21,|yl,QS - 9000 |y , , , |y, ,H,QS 9000A,22, QS - 9000|y 溆,H,QS 9000A,23,19948 19952 WhfWQS - 9000 19983199911,H,QS 9000A,24,m cA p M,H,
7、QS 9000A,25,|y _M,H,QS 9000A,26,CHRYSLER |C FORD Q-101| GM NAO uI P 1994ISO 9001,H,QS 9000A,27,Shall ShouldxrQS - 9000 TypicalExampleuxm Note,H,QS 9000A,28,m,m QS - 9000OEM e a aMM Tbk,H,QS 9000A,29,QS - 9000A|y QS - 9000M|yKf ISO 9001l ,H,QS 9000A,30,QSA: 1998 MSA: 1995 SPC: 1995 FMEA: 2001 PPAP: 1
8、999 APQP: 1994 Semiconductor supplement: 1998 AEC-A100:QSA semiconductor edition: 1998 Tooling and Equipment supplement: 1996 Tooling and equipment QSA-TE: 1996 Reliability and maintainability guidelines: 1993,H,QS 9000A,31,P|y,ISO 8402: 1994 ISO 9000-1: 1994 ISO 9001: 1994 ISO 9004-1: 1994 ISO 1001
9、1-1: 1990 ISO 10011-2: 1991 ISO 10011-3: 1991 ISO 10012-1: 1992 ISO 10013: 1995,H,QS 9000A,32,QS - 9000, (4.1),|, (4.3),y,4.13 4.14 m,4.10 QSA 4.11 MSA 4.17 SPC 4.20,4.3 4.7 4.15 4.4 4.8 4.16 4.5 4.9 4.18 4.6 4.12 4.19 u,4.2 APQP PPAP FMEA QSA,H,QS 9000A,33,H,QS 9000A,34,QS - 9000 SECTION I,ISO 9000
10、A,H,QS 9000A,35,4.1,4.1.1| oI 4.1.2M oI M _JAPQP l a QQ ,H,QS 9000A,36,4.1m,4.1.3 w|yl 鹠c M |y ac| ucaFY r膖 |_r y g |y,H,QS 9000A,37,4.1m,4.1.4IBusiness Plan I Ph c IIL ScO Yl lemY ND | M |cI lchh,H,QS 9000A,38,4.1m,4.1.4Im c Lc aIS _J O z Yu T_I lSI,H,QS 9000A,39,4.1m,4.1.5Y |Ia|aİl I YIM
11、YD Q cPPSfzQML,H,QS 9000A,40,4.1m,4.1.6M uM yl 轛A MN MM cI,H,QS 9000A,41,4.1m,4.1.6Mm rr5CC CHRYSLER : NEED IMPROVEMENT FORD : Q-1 REVOCATION GM : LEVEL II CONTAINMENT,H,QS 9000A,42,4.2|y,4.2.1 oI 4.2.2|y oI 4.2.3| APQP 4.2.3.1 Special Characteristics4.2.3.2 FMEAFmu CPNx AQK,H,QS 9000A,43,4.2|ym,4.2
12、.3|m 繦MCross-Functional Team4.2.3.1 APQP FMEAM _J Mc uFeasibility Reviews4.2.3.3 APQPM saa_Ju uOyua uFMEA 4.2.3.5 cAy PPAPFMEA FMEA,H,QS 9000A,44,4.2|ym, 4.2.3.7 ayyM b|磺Fz A Prototype: aPre-launch aProduction 繦M Living document,H,QS 9000A,45,4.2|ym,m r ar ur ur ur PPAPAPQP,H,QS 9000A,46,4.2|ym,a 4.
13、2.3.4 Oua aSTaİ,H,QS 9000A,47,4.2|ym,4.2.3.6eMistake Proofing uOAua ar FMEAs Service report Capability studies mistake-proofing,H,QS 9000A,48,4.2|ym,4.2.4aJPPAP SPPAP 4.2.4.1 SPPAP 4.2.4.2 _J 4.2.4.3 Cm PPAP ,H,QS 9000A,49,4.2|ym,4.2.5m mS_ m|rr _uu u mmI,H,QS 9000A,50,4.2|ym,4.2.5.2ac| aac|C r CCrg
14、 COQrg r U Fg M | yYeY,H,QS 9000A,51,4.2|ym,4.2.5.3m P PPM D(,eD) CUSUM r(Value analysis) /Analysis of motion/ergonomics) (DOE) Benchmarking eMistake proofing (Theory of constraints) O係,H,QS 9000A,52,4.2|ym,4.2.6Oc O估uc 4.2.6.1 繦M c|APQPY Sc g u w m wWc ITcaLine Balance cn r,H,QS 9000A,53,4
15、.2|ym,b 4.2.6.2 S轨b SoOcT 漰 bOl pbQ b,O y,H,QS 9000A,54,4.2|ym,Ocu g Ou z y O,H,QS 9000A,55,4.3s,4.3.1 oI 4.3.2 s茏_ _ 4.3.3s oI 4.4.4 oI,H,QS 9000A,56,4.4O,mO 4.4.1 oI 4.4.2Ocl oI g Omg Geometric Dimension and Tolerancing GD&T Quality Function Deployment QFD Design for Manufacturing DFM Ass
16、embly DFA VEDOEFMEAFEACAD/CAE(Computer aided design) Reliability engineering plans,H,QS 9000A,57,4.4Om,4.4.3Mcg oI 4.4.4O CAD/CAE cyp rg 4.4.5O O M MGD&T LUuc ya Design FMEA,H,QS 9000A,58,4.4Om,4.4.6O oI 迼c Ocu cOm c azy HrCy,H,QS 9000A,59,4.4Om,4.4.7O_J _ Scu y a y Or_ _ rg,H,QS 9000A,60,4.4Om,4.4.
17、8O_J O_Ja4.4.8.1 rM,_JY,OCcA. 4.4.9O aJ PPAP O轛 Oy,H,QS 9000A,61,4.4Om,4.4.10 arbu y a y rg,H,QS 9000A,62,4.4Om,4.4.11 _cslaPaY,H,QS 9000A,63,4.5Y,4.5.1 D漰 loPu e4.5.2 D I CADY z I y ,H,QS 9000A,64,4.5Ym,4.5.1m u NE,H,QS 9000A,65,4.5Ym,4.5.2YJcl 4.5.2.1 _r(,)顢l a P汾 4.5.3cY oI,H,QS 9000A,6
18、6,4.6,4.6.1 aJ J ch 磺U 4.6.2u _l 4.6.2.1 QS - 9000A M_lua x_|,H,QS 9000A,67,4.6m, 4.6.2.2 100%r Z OFMMC 4.6.3Y oI 4.6.4a_J oI,H,QS 9000A,68,4.7a,bb bO,H,QS 9000A,69,4.8aaec,ae鏊 NISO 9001,H,QS 9000A,70,4.9u,uBM S坍 4.9.b.1 SS坍 4.9.b.2 4.9.d.1 r,H,QS 9000A,71,4.9um,uB ASo 4.9.g.1 aeuO mY lBy So So ASo
19、uOQ Sou,H,QS 9000A,72,4.9um,uOcI 4.9.1 uFI APQPY mr IQ u MQ zy O oO SPC QLIlO,H,QS 9000A,73,4.9um,4.9.2Sou PPAPru : yg t C APQP DpQ CpkPpkR3r,H,QS 9000A,74,4.9um,4.9.3u u() 4.9.4IC OT ha mr,yMC,H,QS 9000A,75,4.9um,4.9.5u 豣u mc 4.9.6 JJ mu OSo y zTY,H,QS 9000A,76,4.10zcy,4.10.1 t c
20、(C=0 mtSJ 4.10.2Mzcy M|zyNN yY Mzy JMu,H,QS 9000A,77,4.10zcym,4.10.3uzcy cAy 4.10.4Kzcy Szcy 4.10.4.1 l Ka 4.10.4.2 mlba MPPMlp 4.10.5zcy oI,H,QS 9000A,78,4.10zcym,4.10.6 |y 4.10.6.1 K| JC T 4.10.6.2 Tm acy 4.10.6.3 o 4.10.6.4 Ohr grhl,H,QS 9000A,79,4.10zcym,4.10.6m y 4.10.6.5 y r跂
21、 y 4.10.6.6 mygCY 4.10.7J rJO,H,QS 9000A,80,4.11zycyO,4.11.1 oI 4.11.2 SJC x ou 4.11.3 rcHx f T,H,QS 9000A,81,4.11zycyOm,4.11.4yyMSA yOY m ctMSA磺GR&RGo C No Go Gage ,H,QS 9000A,82,4.12zcyr,a aazyrm C 4.12.1 rCRe磺aM,H,QS 9000A,83,4.13,4.13.1 ma aeax 4.13.2c c O 4.13.3a f FmT aESTJ,H
22、,QS 9000A,84,4.13m,4.13.4aEAPA r acucJPPAP macu oc_ S bm,H,QS 9000A,85,4.14CcA,4.14.1 QProblem Solving Method 4.14.1.1 Q8D7Step Process PR&R )( Prevent Recurrence &Report) e 4.14.1.2 CAe 4.14.2C C 4.14.2.2 mrrC a,H,QS 9000A,86,4.14CcAm,ay/ 4.14.2.1 a lC 4.14.3A oI,H,QS 9000A,87,4.15桢bc,4.15.1 oI 4.1
23、5.2 oI 4.15.3 y LDrgInventory turn over time _LDStock rotation Inventory level,H,QS 9000A,88,4.15桢bcm,4.15.4b b 4.15.4.1 bMb 4.15.4.2 y_N 4.15.5 oI,H,QS 9000A,89,4.15桢bcm,4.15.6 O 4.15.6.1 100%r F_ oY yOI ,H,QS 9000A,90,4.15桢bcm,a 4.15.6.2 a haa 4.15.6.3 XyS yASNs4.15.6.4 XAyASN yry _JASNsc,H,QS 900
24、0A,91,4.16|,|漰 aav PPAPbP/O() av |Dzy ,H,QS 9000A,92,4.17|,z lrl,H,QS 9000A,93,4.18, u u u,H,QS 9000A,94,4.19, y ouO,H,QS 9000A,95,4.20yg,4.20.1ae oI 4.20.2 yx |APQPx AyV SPC,H,QS 9000A,96,QS - 9000 SECTION II,H,QS 9000A,97,CHRYSLER,QS - 9000JC a_lPAP z aMaCO_J CE ChryslerOT Chryslerb uJPSO(Process
25、SIGN-OFF)PPAPJ Chrysler溞 cChryslerSPINWYWB,H,QS 9000A,98,FORD,QS - 9000JC cFMEAFORDOc| aMy PIMIOC o(Fasteners) SuW-HTX MQOSu SAPQPr MPSWMaRun at Rate 4.10.6(4.11.2.b.1) m,H,QS 9000A,99,GM,QS - 9000JC CGM汾_ SUPCAIAG PPAPz PPAP Y2K 4.15.6.3 y4.15.6.4,H,QS 9000A,100,uI,QS 9000鹩|y Mack Trucks Navistar P
26、ACCAR Volvo Truck Mitsubishi Toyota cM,H,QS 9000A,101, APQP溆,H,QS 9000A,102,APQP:Advanced Product Quality Planning (a|,H,QS 9000A,103,APQPl,19946l Ford, Chrysler, GMM(Task Force),H,QS 9000A,104,1. x 2. aOc_l 3. Oc_l 4. ac_J 5. uacC 6. A a|z B g C D E MZ F a|Y,H,QS 9000A,105,a|t,M繦M (Q) aIS x_J) xMLO
27、 xc Ouu x _Ml _() _ _MT _ M c -M_l cc-M|,H,QS 9000A,106,a|tm, 繦M aO Eprototypepre-launchproduction : Q Bg a|M MCritical Path Method (B cMDP a|MDM,H,QS 9000A,107,a|MD, /, Prototype,a,_ ,aO_l C,O _lC,ac _J,ua cC,aO_l,uO_l,a_J,a,uacC,H,QS 9000A,108,a|D,x,1.0cx,2.13,2.0aO_l,3.0Oc_l,4.0ac_J,5.0uaC,6.0,O,
28、u,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,X,H,QS 9000A,109,x,x| Ah,H,QS 9000A,110,1.1 |Y M 1.2 I / IN 1.3 a / 1.4 a / O 1.5 a 1.6 ,H,QS 9000A,111,1.1 ,hYY 1.1.1 飺 YY L c y a| a| (TGR,Things Gone Right,H,QS 9000A,112,1.1 ,1.1.2 |Y uaOublP fReP TGW S| Q S Fa,H,QS 9000A,113,1.1 ,1.1.3 M mrY |C_Q
29、FD wu h /(TGR/TGW) N v ur h s,H,QS 9000A,114,1.2 I/IN,INa| IoMTMYalY N_Nc,H,QS 9000A,115,1.3 a/,_a/ _l Rem tFrg sc,H,QS 9000A,116,1.4 a/O,aONO gMug,H,QS 9000A,117,1.5 a,rgMQl L/yY,H,QS 9000A,118,1.6 ,a PrY M _lM,H,QS 9000A,119,1.7 O 1.8 | 1.9 1.10 D 1.11 a 1.12 aC 1.13 ,H,QS 900
30、0A,120,1.7 O,DwO _xO_SO,H,QS 9000A,121,1.8 |,A o aM C |mA磺PPMcU,H,QS 9000A,122,1.9 ,a/O_ Rea/ xmO,H,QS 9000A,123,1.10 D,a/Ol D,H,QS 9000A,124,1.11 a,ax aRx x aO _ Au_ FMEA,H,QS 9000A,125,1.12 aC,aCODO aCK aC _ ugshbuoLU M aCa|,H,QS 9000A,126,1.13 ,AdZ 粿TMAYrrA 粿TMlr 摪K M/PKQS,H,QS 9000A,127
31、,aOcl,O D 鹤DgY uuu,H,QS 9000A,128,1.7 O 1.8 | 1.9 1.10 D 1.11 a 1.12 aC 1.13 ,H,QS 9000A,129, lT,2.1 OFMEA A-1 2.2 ubO 2.3 OC 2.4 O飨B 2.5 A-8 2.6 D棨W 2.7 2.8 2.9 D漰,H,QS 9000A,130, a|M,2.10 ObOA-3 2.11 aK, L 2.12 O 2.13 MZA-2E,H,QS 9000A,131,2.1 OFMEA,NuCg SFMEADFMEAN DFMEAS xaDFMEA zA-1DFM
32、EACO,H,QS 9000A,132,2.2 ubO,ubO 漰ub Ou M u u/b 繫 ,H,QS 9000A,133,2.3 OC,CaOM1.0a,H,QS 9000A,134,2.4 O,_hA NOMC O O/ M/y/yh DFMEA ubO baY O_JM RDVP&R Bg,H,QS 9000A,135,2.5 u,uycy zA-8 _aM _aue PY_ub P/o,H,QS 9000A,136,2.6 D,D DrD棬_mb _zY A/ u磬_uy _cy,H,QS 9000A,137,2.7 ,RePMb t _MY,H,QS 9000
33、A,138,2.8 ,漰h 2.9 D漰 D漰r粿TM_ PTKrl,H,QS 9000A,139,2.10 OO,DFMEAaCOrO估 MO估OOM O估br ObOzA-3,H,QS 9000A,140,2.11 au,A_au O鼰l R KLc _,H,QS 9000A,141,2.12 O,A_O MKOM,H,QS 9000A,142,2.13 MZ,uO OA A-2z EMZ OQKo,H,QS 9000A,143, Ocl,A_lay _,H,QS 9000A,144,2.1 OFMEA 2.2 ubO 2.3 OC 2.4 O 2.5 u 2.6 D棨W 2.7 2.8
34、2.9 D漰 2.10 ObO 2.11 a 2.12 O 2.13 MZ,H,QS 9000A,145,3.1 b 3.2 a|y飨A-4 3.3 D A-6 3.4 D A-5 3.5 D B 3.6 FMEA A-7 3.7 a()A-8 3.8 f 3.9 yy 3.10 3.11 b 3.12 ,H,QS 9000A,146,3.1b,b bab btbO豣Car QS - 9000b,H,QS 9000A,147,3.2 a|y,|y a|yKu MIF|y A-4z,H,QS 9000A,148,3.3 D,Fh _YubTC E PFMEAOM A-6z,H,QS 9000A,
35、149,3.4 SD,_c zc D o gS D A-5z,H,QS 9000A,150,3.5 D, ugPS APQPBg,H,QS 9000A,151,3.6 FMEA,PFMEAaM AQOlu NBlFr鼰PFMEA FMEA A-7z,H,QS 9000A,152,3.7 a,uaM yy a磺 z uzKzc yu A-8z,H,QS 9000A,153,3.8 ,oT u FMEA b D aIR D SD T D NCMoLrgO,H,QS 9000A,154,3.9 yy,yy _ F MSA,H,QS 9000A,155,3.10 , _A PPAP
36、SPC,H,QS 9000A,156,3.11 b,O_leab bb Cab bcbCf,H,QS 9000A,157,3.12 ,O_lAYr c r棨fQZo,H,QS 9000A,158, aC,Ca _JD aar,H,QS 9000A,159,3.1 b 3.2 a|y飨A-4 3.3 D A-6 3.4 SD A-5 3.5 B 3.6 FMEA A-7 3.7 aA-8 3.8 f 3.9 yy 3.10 3.11 b 3.12 ,H,QS 9000A,160,4.1 ay 4.2 yyu 4.3 4.4 a 4.5 a_J 4.6 bu 4.7 aA-8 4.8 | F,H,
37、QS 9000A,161,4.1 ay,aOhITOaL aQ aaM yyu K a_Jy a bu (FTC) |,H,QS 9000A,162,4.2 yyu MSA Mu 4.3 ,M PPAP SPC,H,QS 9000A,163,4.4 a,_Jabua PPAP 4.5 a_J _JabuaM,H,QS 9000A,164,4.6 bu,rb yuapho İbMu,H,QS 9000A,165,4.7 a,My NBHa A-8z FordBBG,H,QS 9000A,166,4.8|,粿TMCD abM飺 f zO | MK F,H,QS 9000A,167, uaC,ua|
38、 aua u ,H,QS 9000A,168,4.1 ay 4.2 yyu 4.3 4.4 a 4.5 a_J 4.6 bu 4.7 a 4.8 | F,H,QS 9000A,169,5.1 p 5.2 M 5.3 ,H,QS 9000A,170,5.1 p,_J D yg t rgMAh prphQMaO SPC,H,QS 9000A,171,5.2 M,aKCM aAc Aua| MCc,H,QS 9000A,172,5.3 ,cQKm QI| A Ahu|rKaMy,H,QS 9000A,173, ,muaMa fc|yI uAM a
39、 A a,H,QS 9000A,174, f,1.aaAxuaA 2.a 3.O 4.Qa 5.STS 6.aSS 7.MT 8.M汾MT,H,QS 9000A,175,fm,9. SrS 10. 11. 12.J/r 13.|r| 14.r 15.aD 16.QQ 17.uCbAbOxbA,H,QS 9000A,176,fm,:NcY 18.DD FMEA 19.aD漰a 20.caeaP 21.: S,H,QS 9000A,177,fm,: y 22.aD桢O顢CADYuMb 23.uygyyauO 24.ll 25rmuFrMu,H,QS 9000A,
40、178,fm,26.AlrlCuT磺ITOTKraTx KT,H,QS 9000A,179, PPAP溆,H,QS 9000A,180,200021,H,QS 9000A,181,PPAP,Production Part Approval Program _ _a mab| bgPPAP,H,QS 9000A,182,PPAPx,aaFubuThuO aaa18ras300t ua_yy,H,QS 9000A,183,PPAPJ,Chrysler Vehicle Assembly: Commodity Specialist Procurement and Supply For
41、d Customer responsible Supplier Technical Assistance STA Activity General Motors Procuring Division Part Approval Activity,H,QS 9000A,184,r,rBjPPAPJ aJ,H,QS 9000A,185,r19,1. O 2. 3. r 4. OFMEA 5. D 6. FMEA,H,QS 9000A,186,rm,7. yY 8. / yY 9. 10. yy 11. 12. ,H,QS 9000A,187,rm,13. C(PSW) 14. (AAR) 15.
42、bz 16. a 17. 18. zo 19. ,H,QS 9000A,188,1. O,NaO On CAD/CAM D (c GD&T),H,QS 9000A,189,2. ,豣abO,H,QS 9000A,190,3. r,OrC,H,QS 9000A,191,4. OFMEA,OSQS - 9000MOFMEA,H,QS 9000A,192,5. D,D MaE aD,H,QS 9000A,193,6. FMEA,SQS - 9000MFMEA,H,QS 9000A,194,7. yY,CCO aY O汾 汾DQ DyY,H,QS 9000A,195,8. /Y,Y Or,aM O y
43、O汾SQ a_lS,H,QS 9000A,196,Y O yO汾 SQ O a O , r,H,QS 9000A,197,9. ,Q yyGR&R_yy m moAyChyyr 25M,x,H,QS 9000A,198,9. m,| Cpk Ppk CpkaPpk,H,QS 9000A,199,9. m,Ppk 1.67 M 1.67 R Ppk R 1.33 M Ppk 1.33 M Mu,H,QS 9000A,200,9. m,Bu cm YD otr CJ CpkPpk1.33,H,QS 9000A,201,10. yy,zyOMyy
44、 RR(cF) ,H,QS 9000A,202,11. ,CQS - 9000,H,QS 9000A,203,12. ,QS - 9000 a r,H,QS 9000A,204,13. CPSW,PSW PSW X.XXXX,H,QS 9000A,205,14. 棨AAR,AAR AARoSPSWo,H,QS 9000A,206,15. bz,bzc z NR Not Required 16. a ,H,QS 9000A,207,17. ,PPAP a Oztr 豣(),H,QS 9000A,208,18. zo,r_JMbo zo zo aL豣B_zo Myy,H,QS 9000A,209,
45、19. , PPAP,H,QS 9000A,210,O: a aF淭bO Oca Mb 12a aMb b:aDFMEA zy C g,H,QS 9000A,211,a O b:ug,H,QS 9000A,212,r,OD bS O(ug) Q T, pPFMEARPN b:DFMEAPFMEAac,H,QS 9000A,213,So _J SY 飺,H,QS 9000A,214,m,N Co CaYo CaY CYo 弉S鱣Ca Y,H,QS 9000A,215, 1. NaO R S S R - / R R R R - / R S S R 2. r R
46、S S R 3. r R R S R 4. OFMEA R R S R 5. D R R S R 6. FMEA R R S R 7. yY R S S R 8. yY R S S R 9. R R S R 10. yy R R S R 11. R S S R 12. R R S R 13. C S S S S R 14. 棬r S S S R 15. bz R R R R 16. a R S S R 17. R R R R 18. zo R R R R 19. R R S R S oJS R Sr Sr,H,QS 9000A,216,B,Pr PPAPMa J,H,QS 9000A,217,
47、PPAPB, l rg _r MC J aC,H,QS 9000A,218,av ,H,QS 9000A,219,CPSW,ycyCY C S_JC_Caa,H,QS 9000A,220,棨AAR,JaaJ棨AAR SPAAR AARcCKro,H,QS 9000A,221,zyYDimensional Results,aMz_J zDDc uQS aaaau,H,QS 9000A,222,岿 FMEA溆,H,QS 9000A,223,x,FMEA Failure Mode and Effects Analysis Q Failure Mode: A Effects Anal
48、ysis: a,H,QS 9000A,224,_Jua pl ,H,QS 9000A,225,FMEA_J M u,H,QS 9000A,226,FMEA N,Og FO hcFO,H,QS 9000A,227,hFMEA |FMEA飬K顣,_lFMEAoHA / Ctr,H,QS 9000A,228,_FMEA h,OD_h _JOMbu OFMEAeFMEA ,H,QS 9000A,229, OFMEA,H,QS 9000A,230,Design Potential FMEA yg O,H,QS 9000A,231,OFMEAx,OFMEANgOMM_P/K cPyMuFMEAcMwTOM
49、yyY𣨰 yOrSKc,H,QS 9000A,232,OFMEA,_ aeP ael Ou ur LU O,H,QS 9000A,233,OFMEAx,HHKObOMub,H,QS 9000A,234,M,OFMEAOKr_ OlYr KaDY OFMEA,H,QS 9000A,235,Special characteristic,a|eMFMEAAgMQ_m,H,QS 9000A,236,OFMEA,OolO rOo_A,H,QS 9000A,237,OFMEAM,A_cA_OD yyMKD KDOFMEA,H,QS 9000A,238,OFMEAf,1. FMEA Numb
50、er:FMEA 2. SYSTEMSubsystemor Component Name and Number:yQ 3. Design Responsibility OEMTMQ 4. Prepared By FMEAa 5. Model Year(sVehicle(s 6. Key DateFMEAAaOl,H,QS 9000A,239,OFMEAf,7. FMEA Date FMEA 8. Core TeamTThMTTa 9. Item/FunctionQ 10.Potential Failure ModeXUy 11.Potential Effect(s of Failurers 12
51、.SuaF110,H,QS 9000A,240,OFMEAf,13. h h 14. M磺pg 15. lOlF110 16. FOAOC_ 17. yDOy10 18. LURPN= (SXOXDRPNC,H,QS 9000A,241,OFMEAf,19. hRPN - O_JCyz - Ol - O 20. hh 21. H 22. RPN CRPNP,H,QS 9000A,242,OFMEA,OC FMEAOraO _J _O_ 鹤D漰 _Jcb / uY FMEA,H,QS 9000A,243,SFMEA/DFMEAChrysler, Ford, G
52、Mc Y DFMEA SFMEA/DFMEA LUO RPNmC mC CRPN,H,QS 9000A,244, uFMEA,H,QS 9000A,245,Process Potential FMEA yg u,H,QS 9000A,246,FMEAx,FMEANguMM_P/K FMEAcMwT_luY𣨰 yrSKc,H,QS 9000A,247,FMEA,aeaP urn ael aeaMb C uMbY,H,QS 9000A,248,rFMEA,A_ ab eMu rgC,H,QS 9000A,249,FMEAx,KmubI FMEAB,H,QS 900
53、0A,250,FMEA,uNeaolO rueaolO,H,QS 9000A,251,_MFMEA,/LUu _JcIPau OFMEAa /LUuuSFMEA,H,QS 9000A,252,FMEAf,1. FMEA Number:FMEA 2. Item:yQ 3. Process Responsibility OEMTr,Q 4. Prepared By a 5. Model Year(sVehicle(sNv 6. Key DateFMEAA_a,H,QS 9000A,253,FMEAf,7. FMEA Date FMEA 8. Core TeamTThMTTa 9. Process
54、Function/RequirementsuQI 10.Potential Failure ModeXUbpDpv 11.Potential Effect(s of Failurervpobo 12.(S)SeverityF110,H,QS 9000A,254,uFMEAf,13. hh 14. M磺xp_bebrg_ 15. lOlF110 16. FA_SPC 17. yDy10 18. LURPN= (SXOXDRPNC,H,QS 9000A,255,FMEAf,19. hRPN轨h - O/y - O/l - O/ 20.hhA 21. H 22.
55、RPNCRPN P,H,QS 9000A,256,FMEA,uC FMEABOr_aO,H,QS 9000A,257,_FMEAh,_/a 鹤DaD _JcbuY I,H,QS 9000A,258,APQPuFMEAz,Chrysler, Ford, GMFMEA ReK MFMEA lCM RPNKmC KmC CRPN Or Mba FMEArCYo FMEArSo Z rM,H,QS 9000A,259, MSA溆,H,QS 9000A,260,y x,xowgPPS(1963)give by C.Eisenhart xy,H,QS 9000A,261
56、,yy x,yOOwTyY,H,QS 9000A,262, x,yYbagb,H,QS 9000A,263,yy,Bias (Variance)() eC,H,QS 9000A,264,BNuyy| mIyy maxyy,H,QS 9000A,265,g,yy,NIST,NISTJCJ,ayy,H,QS 9000A,266,y|,l Bias B yychg,H,QS 9000A,267,c,hxh r a,H,QS 9000A,268,W. Edwards Deming,Ktg,H,QS 9000A,269,yyu,A Ay_: _yyy lFNhyy A_yymmy(R&
57、R),H,QS 9000A,270,xu 迼:,NIST y y yrg gZx磺_F yYcyyyY M,H,QS 9000A,271,y|,IryyyYyP y tQ| ,H,QS 9000A,272,yy,yyyByya yyu S yu yryyyyyu,H,QS 9000A,273,yyy,(Repeatability) F(Reproducibility) Bias (Stability) (Linearity) ,H,QS 9000A,274,uryy,yy yyrgy y,H,QS 9000A,275,x,Resolutionybyyb,H,QS 9000A,
58、276,cD,1,3,6,H,QS 9000A,277,x,Discriminationybzyyyy10yYtybg,H,QS 9000A,278,yyBias,Biasc_Accuracy,Bias,H,QS 9000A,279,yyRepeatability,Repeatabilityya,H,QS 9000A,280,yyReproducibility,ReproducibilityFFya,F,TA,TC,TB,H,QS 9000A,281,yyStability,Stabilityrgyary,rg1,rg2,H,QS 9000A,282,yyLinearity,Linearity
59、 ()rBias,Bias,Bias,y,y,y,y,H,QS 9000A,283,yy, F,H,QS 9000A,284,-, p ux粻 xye x urTx,H,QS 9000A,285,yy-,x_ px xO ybax x y a z,H,QS 9000A,286,yyE,y xxT aaCI M yxy x_ _yyEy,H,QS 9000A,287,yy(1),uy yyw ocF,H,QS 9000A,288,(1),uT y傀a- zyuTy R GR&R = 5.15 (Rd2 d2 = 1.19 % GR&R = 100 X (GR&Ru u = ,
60、H,QS 9000A,289,(1),R = 0.35 / 5 = 0.07,GR&R = 5.15 R / 1.19 = 5.15 X 0.07 / 1.19 = 0.303,u= 0.40,% GR&R = 100 GR&R / u = 100 X 0.303 / 0.40 = 75.5%,H,QS 9000A,290,(2)c,ccF r 3 y23 y10a,H,QS 9000A,291,(2)c,EVO AVT PV TV R&RcF RR = 100 (R&R) / TV,H,QS 9000A,292,(2)c,FF- : mPcx NAur F - : B O_y ,H,QS 9
61、000A,293,(2)c,Y Y_y t tyy 10 yy 1030% SM yy 30% yy,H,QS 9000A,294,(3)ANOVA(),Xw R cX-R _cTg ANOVA: Analysis of Variance (),H,QS 9000A,295,ANOVA()yyy,4N:urcur ANOVAc:_x (cur),H,QS 9000A,296,(1),ac 20a u y ayYt,H,QS 9000A,297,(1),H,QS 9000A,298, SPC溆,H,QS 9000A,299,v,1924Shewhartl 1941Z1Ƙ
62、332;SQC 1950Demingv 1953M,H,QS 9000A,300,JR,yY羀u SrcD lF羀F,H,QS 9000A,301,D,Qu_ _( ) _,H,QS 9000A,302,D, : CChance causes CAssignable causes | 羀S,H,QS 9000A,303,羀,uSrza arza 磺羀 Su Sl,H,QS 9000A,304,C,XuoaCuBstate of control alOe C IT,H,QS 9000A,305,C, xrgya yS ,H,QS 9000A,
63、306,B,H,QS 9000A,307,B,+1,+2,+3,-2,-3,-1,68.26%,95.45%,99.73%,H,QS 9000A,308,SPC,u_yB SouSyB uu,H,QS 9000A,309,u,uN FNe uN _yB _u,H,QS 9000A,310,Sou,Oyu yK,H,QS 9000A,311,u,uta pa,H,QS 9000A,312,uNr,H,QS 9000A,313,r,r鲻M,H,QS 9000A,314,r, v100%zo M_K,H,QS 9000A,315,r, _y繤pu,H,QS 9000A,316,r, 鱣oM100%z
64、 up,H,QS 9000A,317,zy M A M,H,QS 9000A,318,DVariable,cDX - R cDX - cDX - R ecDX - MR,H,QS 9000A,319,DAttribute,D p D pn cD C acD u,H,QS 9000A,320,DLut,x | ul Dx D D,H,QS 9000A,321,X-RD,XDcRDK XD RDr,H,QS 9000A,322,X-RD,ySample size: 45 MSubgroup25M ,H,QS 9000A,323,X1 + X2 + X3 + + Xk X CLX = X = = k
65、 k R1 + R2 + R3 + + Rk R CLR = R = = k k,H,QS 9000A,324,UCLR = D4R LCLR = D3R UCLX = X + A2R LCLX = X C A2R,H,QS 9000A,325,X-RD,H,QS 9000A,326,X-RDE,x 100 MMkMgn M X R,H,QS 9000A,327,X-RDE(m,X = (X) R = (R) SA2D4D3 XDCLUCLLCL RDCLUCLLCL cDcD,H,QS 9000A,328,X-RD,z cSC K c c cm,H,QS 9000A,329
66、,aX-RD,u = R / d2,H,QS 9000A,330,aX-RD, Rnew = d2 UCLR = D4Rnew LCLR = D3Rnew UCLX = X + A2Rnew LCLX = X C A2Rnew,H,QS 9000A,331,u,USL - X ZUSL = X - LSL ZLSL = ,H,QS 9000A,332,u,p Zmin = ZUSL ZLSL Zmin CPK = 3,H,QS 9000A,333,DP,Mg50200a M25M n pn p,H,QS 9000A,334,pDE,x 50200 M25M M Lu cD zX-RD,H,QS
67、 9000A,335,DP,Mnr n1p1 + n2p2 + + nkpk P = n1 + n2 + + nk,H,QS 9000A,336,DP,Mnr UCLp = p + 3 p ( 1 C p ) / n LCLp = p - 3 p ( 1 C p ) / n,H,QS 9000A,337,upD,uuPbar,H,QS 9000A,338, |yu (QSA) 溆,H,QS 9000A,339,1998l QS-9000 QS-9000shallshould u110 ,H,QS 9000A,340,QSA_QS 9000 mQSA_NcT,H,QS 9000A,341,m,S
68、*M|yu u|yAu*Mu JCC*z,H,QS 9000A,342,u,A A|y AF A,H,QS 9000A,343,N 1. hh 2. c 010,H,QS 9000A,344,x, (Major nonconformity QS-9000ylc r |yua,H,QS 9000A,345,x, (Minor nonconformity |y u ,H,QS 9000A,346,x,COpportunity for improvement cTaKrK Conforms lFc mAdequacy QS-9000T|ycC,H,QS 9000A,347,u,lF
69、c Nr OPEN90Y lF lFc,H,QS 9000A,348,uu,0 SyFoP 1 SyFoP 2 Sy 3 R_0% 30% 4 R_30% 60%lF 5 _60% 80%CPY 6 80% 95%Cy 7 yC 8 Ym 9 _缉FLSm 10 IlI,H,QS 9000A,349,lF,QS-9000mC rmT|yc,H,QS 9000A,350,NuIu,H,QS 9000A,351,u,1.,2.,3.OK,5.z,6.F,7.ac,10.M,8.c,9.,4.,H,QS 9000A,352,u,1. So SFuLAouuru 2. 飺 QSA0.1M飬moS 3. OK? hFu,H,QS 9000A,353,um,4. S_ S|y 5. z FzQSArlF 6. F z S (*),H,QS 9000A,354,um,7. Y档 8. SCc C 9. _J r_JC 10.Y SK,
