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1、NO： 3MW-012-T 焊 接 工 艺 规 程 产品名称 SL3000项目塔架 产品编号 3MW-012-T 图 号 T编 制 年 月 日 审 核 年 月 日青岛海洋热电化工设备有限公司NO： 3MW-012-T Welding Procedure Specification Product Name: Tower of SL3000 Project Product No. 3MW-012-T Drawing No. TPrepared by Wang Peng August 5th ,2011Reviewed by year month dayQingdao Haiyang Thermo
2、electrical Chemical Equipment Co., Ltd.焊接工艺规程目录 序 号名 称页 数备 注1接头编号表82焊接材料汇总表23接头焊接工艺卡584焊缝返修工艺要求25技术要求267 编制： 年 月 日 审核： 年 月 日Welding Procedure Specification Contents No.DescriptionPagesRemark1Joint No. Sheet42Welding Consumables Summary13Joint Welding Procedure Card294Weld Repair Technology Requireme
3、nt15Technical Requirement167 Prepared by：Wang Peng August 5th ,2011 Reviewed by： year month day接 头 编 号 表 接头编号示意图 编制： 年 月 日 审核： 年 月 日Joint No. SheetJoint No. sketch ： Prepared by：Wang Peng August 5th ,2011 Reviewed by： year month day接 头 编 号 表焊 接 工 艺 规 程接头编号接头焊接工艺卡编号无损检测要求注:1、内件焊接用焊接材料按焊接材料汇总表，焊角高度按图纸
4、要求。 2、无损检测要求如下：(1)所有焊缝必须进行100%的VT检查,按照EN ISO 5817 B级执行。(2)超声波检验，按照JB4730-2005标准I级要求执行。塔筒纵向焊缝、环向焊缝、塔筒法兰和筒体过渡处的环向焊缝、门框和焊接筒体之间过渡处的连续焊缝都必须进行100%UT检查。 （3）塔架法兰和筒节的T型焊缝接头处根据JB4730-2005均布片射探；筒节与筒节处的T型焊缝接头按照100%数量进行布片射探，每个T型布片2张，胶片长度为300mm，级别为级。（4）塔筒法兰和筒体之间环向焊缝、门框和筒体之间连续焊缝须进行100%MT检查,结果符合JB4730-2005.4级合格；附件连
5、接板焊接焊缝总数的20% 进行100%PT检查，结果符合JB4730-2005.5级合格。3、经射线或超声检测的焊接接头，如有不允许的缺陷，应在缺陷清除后进行补焊，并对该部位采用原检测方法重新检查直至合格。进行局部探伤的焊接接头，发现有不允许的缺陷时，应在该缺陷两端的延伸部位增加检查长度，增加的长度为该焊接接头长度的10%，且不小于250mm。若仍有不允许缺陷时，则对该焊缝做100%检测。4、焊缝需要返修时，其返修工艺应符合焊接工艺要求。焊缝同一部位的返修次数不应超过两次，如超过两次，返修前应经用户单位技术总负责人批准，返修次数，返修部位和返修情况应如实记入质量证明资料。 5、仅产品编号为3M
6、W-01-T代产品试板，其余以批代台。A1（带试板）A2 HJ-01见注2A3（带试板） HJ-02见注2A4（带试板）HJ-03见注2A5（带试板）HJ-04见注2A6（带试板）HJ-05见注2A7（带试板）HJ-06见注2A8（带试板）HJ-07见注2A9（带试板）HJ-08见注2A10（带试板）HJ-09见注2A11（带试板）A12HJ-10见注2A13（带试板）HJ-11见注2A14（带试板）HJ-12见注2A15（带试板）A16HJ-13见注2A17（带试板）HJ-14见注2A18（带试板）HJ-15见注2A19（带试板）HJ-16见注2A20（带试板）HJ-17见注2A21（带试板
7、）A22HJ-18见注2A23（带试板）A24 A25HJ-19见注2A26（带试板） A27HJ-20见注2A28（带试板）A29 A30HJ-21 编制： 年 月 日 审核： 年 月 日Joint No. SheetWelding Procedure SpecificationJoint No.Joint Welding Procedure Card No.NDT RequirementNote：1.The welding consumables for internals welding as per Welding Consumables Summary, the fillet wel
8、d height as per drawing requirement. 2、NDT requirements are as follows:：(1) All welds must be performed 100% VT, as per EN ISO 5817 B Class.(2) UT as per JB4730-2005 I Class.Perform 100% UT to LW and CW of towers 、CW of transition between tower flange and tube、continuous weld on transition between d
9、oorframe and welding tube. （3）Perform NDT to T weld joint of flange and tube as perJB4730-2005；Perform test on 100% quantity of T weld joint between tubes, arrange 2 films for each T type, with length 300mm, II class.（4）Perform 100% MT to CW between flange and tube、continuous weld between doorframe
10、and tube, result complying with JB4730-2005.4 I Class is acceptable. Perform 20% PT to 20% amount of welds of attachments connection plate, result complying with JB4730-2005.5 I Class is acceptable.3、For the welding joint tested with RT or UT, if there is defect, perform welding repair after clearin
11、g the defect, and re-test the part with original method until accepted. For the welding joint tested partly, if there is defect, add length of the extended part of the two ends of defect, the added length should be 10% of the welding joint length, and not less than 250mm. if there is still defect, p
12、erform 100% test to the welding joint. 4、The repair technology should comply with the welding technology requirement when weld needs repair. The same part on weld should not exceed twice repair, if exceeds, it should be approved by the technology general responsible person of user before repair. The repair times、repair position and repair situation should be recorded in quality certificate. 5、Only the product No. 3MW-01-T shall have test p
