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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2009 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)
4、 Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SURFACE VEHICLE RECOMMENDED PRACTICE J2464 NOV2009 Issued 1999-03 Revised 2009-11 Superseding J2464 MAR1999 (R) Electric and Hybrid Electric Vehicle Rechargeable Energy Storage System (RESS) Safety and Abuse Testing
5、RATIONALE Abuse testing is performed to characterize the response of a Rechargeable Energy Storage System (RESS) to off-normal conditions or environments. The primary purpose of abuse testing is to gather response information to external/internal inputs that are designed to simulate actual use and a
6、buse conditions. This response information is used to expose the hazards, if any, associated with a given RESS under a given set of use and abuse conditions and to help quantify the hazard mitigation efforts that should be taken for a particular RESS design. The revisions are intended to expand the
7、scope of SAE J2464 to include other types of electric energy storage devices and vehicular applications, make the test results more quantitative as well as incorporate improvements in test procedures and data analysis. TABLE OF CONTENTS 1. SCOPE 3 1.1 Purpose . 3 2. REFERENCES 4 2.1 Applicable Publi
8、cations . 4 2.1.1 SAE Publications . 4 2.2 Related Publications . 4 2.2.1 Electrochemical Society Publications . 4 2.2.2 Sandia National Laboratories Publications . 4 2.2.3 AIHA Publication . 5 2.2.4 EUCAR Publication . 5 2.2.5 United Nations Publication 5 3. DEFINITIONS . 5 3.1 Active Protection De
9、vice . 5 3.2 Ambient Temperature . 5 3.3 Battery . 5 3.4 Capacitor . 5 3.5 Capacity 5 3.6 Cell 5 3.7 Combustible and Flammable Liquids 6 3.8 Device Under Test (DUT) . 6 3.9 Effluent 6 3.10 Emergency Response Planning Guidelines, Level 2 (ERPG-2) . 6 3.11 Explosion . 6 3.12 Fire or Flame . 6 SAE J246
10、4 Revised NOV2009 Page 2 of 33 3.13 Flammable Gas . 6 3.14 Flammable Solid . 6 3.15 Flash Point 6 3.16 Fully Charged 7 3.17 Fully Discharged . 7 3.18 Integrator . 7 3.19 Leak 7 3.20 LFL 7 3.21 Overcharge . 7 3.22 Percent of Overcharge 7 3.23 OSHA 7 3.24 Over Current Protection Device 7 3.25 Overdisc
11、harge . 7 3.26 Pack 7 3.27 Passive Protection Device 7 3.28 Release . 8 3.29 Reversal 8 3.30 RESS. 8 3.31 RESS Cell . 8 3.32 RESS Module 8 3.33 RESS Pack . 8 3.34 Rupture . 8 3.35 State of Charge (SOC) 8 3.36 Test Article 8 3.37 Thermal Runaway . 8 3.38 Thermal Stability Limit . 8 3.39 UFL 8 3.40 Ve
12、nting 9 4. TECHNICAL REQUIREMENTS 9 4.1 General Test Guidelines . 9 4.1.1 Number, Condition, and Size of Batteries to be Tested . 9 4.1.2 Types of Abuse Tests Addressed in this Document . 10 4.1.3 Test Conditions and Measurement Accuracies 11 4.1.4 Hazardous Substance Monitoring . 11 4.1.5 Flammabil
13、ity Determination 12 4.1.6 Identification of Severity 12 4.1.7 Measured Data 13 4.1.8 Test Plans and Reporting . 13 4.2 Hazardous Substance Monitoring Tests (Cell Level and Above) . 13 4.2.1 Test Description 13 4.2.2 Measured Data 14 4.3 Mechanical Abuse Tests . 15 4.3.1 Shock Tests (Cell Level or A
14、bove) . 15 4.3.2 Drop Test (Pack Level Only) . 16 4.3.3 Penetration Test (Cell Level or Above) . 16 4.3.4 Roll-over Test (Module and Pack Level) . 17 4.3.5 Immersion Test (Module or Pack Level) . 17 4.3.6 Crush Test (Cell Level or Above) 18 4.4 Thermal Abuse Tests 19 4.4.1 High Temperature Hazard Te
15、st (Pack Module Level and Above) 19 4.4.2 Thermal Stability Test (Cell Level) 21 4.4.3 Cycling without Thermal Management (Module and Pack Level) 22 4.4.4 Thermal Shock Cycling (Cell Level or Above) 22 4.4.5 Passive Propagation Resistance Test (Module or Pack Level) 23 4.5 Electrical Abuse Tests 24
16、4.5.1 Short Circuit Tests (Cell and Module or Pack) 24 4.5.2 Overcharge Test (Cell and Module or Pack) 26 SAE J2464 Revised NOV2009 Page 3 of 33 4.5.3 Overdischarge (Forced Discharge) Test (Cell Level and Module) . 27 4.5.4 Separator Shutdown Integrity Test . 28 5. NOTES 28 5.1 Marginal Indicia . 28 APPENDIX A 29 APPENDIX B 31 TABLE 1 RECOMMEND
