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1、DESIGN AND FINISHING OF PASSENGER CAR INTERIOR 汽汽车内饰加工设备整体方案车内饰加工设备整体方案 ARMIN DIETRICH the surface for Interior Trim will be upgraded to achieve a high quality impression and a comfortable feeling. 表皮复合的意思就是“覆盖所有背景”，因此内饰表面需要给人以高档的质感和舒适感 Foil 片材片材 Textile with/without foam-backing 织物织物 带发泡层带发泡层 / 不带发
2、泡层不带发泡层 Artificial Leather 人造革人造革 Leather 皮皮 17 3. Basic Principle of Laminating Technology 表皮复合技术的基本原理表皮复合技术的基本原理 3.2 Different Materials for Surface Lamination 用于表皮复合的各种材质 Insert 饰板饰板: Textil 织物织物 Armrest 护手护手: Artificial Leather/Leather 人造革人造革 / 真皮真皮 Substrate armrest and insert: 护护手和饰板骨架手和饰板骨架 I
3、njection moulded substrate 注注塑件塑件 Substrate main carrier 骨架主体骨架主体: Natural fibre substrate 纤维纤维 Main carrier 主体主体: PVC / TPO-foam-foil PVC / TPO带泡棉带泡棉 18 3. Basic Principle of Laminating Technology 表皮复合技术的基本原理表皮复合技术的基本原理 3.3 Process relevant Parameters for Lamination with Adhesives 用于背胶材料复合的相关工艺参数 ?
4、 How to achieve a reliable bond ? 如何达到稳定的贴合效果如何达到稳定的贴合效果 Pressure 压力压力 (!) + Temperature 温度温度 (!) Compact cover-film 表皮层表皮层 Adhesive 胶胶 Substrate 骨架骨架 Foam-film 泡棉层泡棉层 19 3. Basic Principle of Laminating Technology 表表皮复合技术的基本原理皮复合技术的基本原理 3.3 Process relevant Parameters for Lamination with Adhesives
5、用于背胶材料复合的相关工艺参数 Pressure: for a reliable connection of decore and substrate 压力 材料与骨架贴合的保证 value of pressure is depending on type of adhesive and material combimation 压力的大小取决于胶的种类和材质 Heat: for activation the adhesive, depending on the type of adhesive 激活胶性 加热 (if necessary, pre-heating of the substra
6、te or adjustment of the the process paramters) to achieve the required lamination-temperture in the gap （特殊情况下可对骨架进行加热） - 以达到间隙处的复合温度 Cooling: to achieve the initial strength 以达到材料的初始强度 冷却 to avoid material shrinkage 避免材料收缩 22 4. Efficient Machinery and Tooling for Lamination Technology 设备与模具设备与模具 T
7、echnologies Vacuum Laminating Technology 真真空复合空复合 Press Laminating Technology 压压力复合力复合 Achieve the Laminating pressue by Vacuum 吸真空达到复合压力吸真空达到复合压力: Substrate 骨架 microporose or drilled holes 带孔 Decore material 表皮 thermoplastic and air sealed 热塑性塑料 Machine Technology 设备技术: Vakuum-laminating-machine 真空
8、复合 Achieve the Laminating pressure by pressure-stamp (Positive-Female-Tool): 阳模通过压力成型阳模通过压力成型 Substrate 骨架 microporos structure is not necessary 无需带孔 Decore material (Textile, Leather) 表皮材料 （织物，皮 ） Machine Technology 设备技术: Press-laminating-machine 压力复合 Lamination with Glue 带胶的复合带胶的复合 23 4. Efficient
9、 Machinery and Tooling for Lamination Technology 设备与模具设备与模具 4.1 Adhesive Application Machines 上胶设备 Adhesive spray 喷胶喷胶 Manual, to be used for low production volume 手动喷胶，适用于低产量生产 Automatic, application with a robot, high investment 自动上胶，机器手操作，投入大 Hotmelt application with Robot 机机器人涂热熔胶器人涂热熔胶 Hotmelt
10、application with Roller coater 滚滚轮式热熔胶机轮式热熔胶机 Hotmelt application with slot nozzle 喷嘴式热熔胶机喷嘴式热熔胶机 24 4. Efficient Machinery and Tooling for Lamination Technology 模具与设备模具与设备 4.2 Vacuum Laminating Machines 真空复合设备 KIEFEL Thermoformers KKIEFEL 热成型机热成型机 Single-Station Machines: KL-series 单工位KL系列 Inline-M
11、achines: KLS- and KLV-series 多工位KLS与KLV系列 Rotary Machines: KDT-series 旋转工位KDT系列 2 5 4. Efficient Machinery and Tooling for Lamination Technology 模具与设备模具与设备 4.2 Vacuum Laminating Machines - Inline-Machines KLS- and KLV-series 真空复合设备 多工位KLS与KLV系列 Sizes 成型尺寸: KLS 76/125 - max. forming area: 760 x 1.250
12、mm * KLS 86/145 - max. forming area: 860 x 1.450mm * KLS 76/225 - max. forming area: 760 x 2.250mm * max. part height: * 220mm * 400mm 最大产品高度 KLS 86/235 - max. forming area: 860 x 2.350mm * KLS 86/270 - max. forming area: 860 x 2.700mm * KLV 120/225 max. forming area: 1.200x2.250mm Picture shows: KL
13、S 86/235 Picture shows: KLV 120/225 32 IR heating elements with individual power control 红外加热元件可独立控制 3-D heating for lamination without adhesives 无胶复合立体加热 3-dimensional sliding frame for laminating without creases 无皱褶 Processing of exact pre-cut decore without refinishing 表皮预切 Fast semiautomatic too
14、l change 快速半自动换模 Integrated tool control for edge-folding 可在同一台设备整合包边功能 4. Efficient Machinery and Tooling for Lamination Technology 设设备与模具备与模具 4.3 Press Laminating Machines - highest quality demands 压力复合设备 最高品质要求 33 Door inserts 门板插件 Door armrests 门扶手 Door Uppers 门上护板 Consoles 中控台 Luggage-compartme
15、nt liners 行李箱衬板 Wide range of cover elements 各类覆盖件 Instrument panel/compartment 仪表板 Special applications 特殊应用 4. Efficient Machinery and Tooling for Lamination Technology 设设备与模具备与模具 4.3 Press Laminating Machines - Typical applications 压力复合设备 典型应用 35 max. working area 最大工作面积最大工作面积: 600 x 1.400 mm up
16、to 800 x 2.400 mm max. pressure 最大压力最大压力: 20 kN up to 400 kN 4. Efficient Machinery and Tooling for Lamination Technology 设备与模具设备与模具 4.3 Press Laminating Machines Concepts 压力复合设备 36 Machine type KEK-L 80/200 with heating station 设备设备KEK-L 80/200带加热工位带加热工位 4. Efficient Machinery and Tooling for Lamination Technology 设备与模具设备与模具 4.3 Press Laminating Machines Concepts 压力复合设备 37
