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1、Method Statement forRubberLiningPipeline Installation11250-ZB-NFC-0000-MS-P-0168 Rev.BPage 2of25ContentsI. 概 况Overview.31.1工程概况General Situation for Project.31.2 编制依据Basis of Compilation.3II. 施工部署Construction deployment.32.1技术准备TechniquePreparation.32.2施工部署ConstructionArrangement.42.3劳动力资源配置Allocati
2、on ofLabor Resources.42.4施工材料准备 ConstructionMaterials Preparation.52.5施工工具、机具准备ConstructionTooland EquipmentPreparation.62.6施工场地安排及临时设施ConstructionSiteArrangement andTemporary Facilities7III. 施工方法Construction Method.73.1管道安装流程PipelineInstallation Process.73.2管道倒运PipelineReshipment.83.4 吊装机械选择Hoistin
3、gMachinery Choice.93.5管道安装 Installationof Pipe.113.6阀门安装InstallationofValve.163.7管道支、吊架安装Installationof PipeSupportand Hanger.16IV. 风险评估RiskAssessment.17V. 安全管理方案Safety Management Plan.215.1总要求 General Requirements.215.2 防止高处坠落措施 Measures to beTaken to Prevent from PeopleFalling.225.3防止高处落物伤人措施Measu
4、res to betaken to prevent from fallingdamage.235.4 衬胶管道专项防护措施 RubberLining PipelineProtectionMeasures.24Method Statement forRubberLiningPipeline Installation11250-ZB-NFC-0000-MS-P-0168 Rev.BPage 3of25I. 概 况Overview1.1工程概况General SituationforProject本工程为哈萨克铜业公司投资新建的项目，处理矿石2500万吨/年。本工程为哈萨克斯坦阿克托盖铜矿选矿厂衬胶
5、管道安装，此部分管道包含0500、3300、3400、3460、3800、3900衬胶管道。管道安装总量约4800米，其中根据介质可分为浓缩铜（SCC）、回路研磨（SGC）、基本泥浆（SPG）、浓缩重研磨（SRC）、最终尾料（STF）、二硫化钼尾料（STM）、粗选尾料（STR）及石灰浆（RLS）管道。This project is a new investing project for KAZ Mineral PLC, which dealing with 25million tonsminerals per year.This method statement is for rubber l
6、ining pipeline installation in Aktogay CopperProject Sulphide Plant, which including rubber lining pipeline installation in area 0500, 3300,3400, 3460, 3800 and 3900. The total installation quantity is about 4,800m. The rubber liningpipeline divided into SCC, SGC, SPG, SRC, STF, STM, STR and RLS pip
7、es according to themedium.1.2 编制依据Basis ofCompilation1) 招标文件、施工图纸等资料1)Tenderdocuments, construction drawings and otherinformation2)ES-000-V-602_5 管道材料规格2)ES-000-V-602_5 pipingmaterial specifications3)2207-ES-604 阀门3)2207-ES-604 valveII. 施工部署Constructiondeployment2.1技术准备TechniquePreparation1) 根据设计图纸及
8、厂家转化之后的图纸，进行图纸自审和会审，明确施工范围。Method Statement forRubberLiningPipeline Installation11250-ZB-NFC-0000-MS-P-0168 Rev.BPage 4of251) According to the design drawings and vendor drawing, please conduct designdrawings ofself-examination and jointtriage.The construction range should beclear.2) 熟悉设计图纸，了解相应的国家规
9、程和规范要求，结合现场实际情况，根据施工工期要求，编制各专业的施工作业指导书和质量计划。2) Familiar with design drawings, workers need to understand the relevant nationalregulations and regulatory requirements. Combined with the actual situation, according to theconstruction schedule requirements, establish a professional construction work in
10、structionsand quality plans.3) 施工图自审、会审后，认真组织施工班组熟悉施工过程及有关技术要求，并集中进行一次全面技术交底，明确整个管道施工的质量及进度要求。3) After the design drawings of self-examination and joint triage, seriously organize theconstruction team to be familiar with the construction process and the relevant technicalrequirements, and make a com
11、prehensive technical tests. The entire pipeline constructionqualityand progress requirements shouldbe makeclear.2.2施工部署ConstructionArrangement管道安装工程安排一个作业队，下设四个班组。一个班组负责管道及管件的清点倒运；三个班组负责管道安装工作。Pipeline installation need to be arranged with an operating team, following with fourgroups. One group is responsible for the pipes and pipe fittings of luck. The other threegroups are responsiblefor thepipelineinstallation.2.3劳动力资源配置Allocation ofLaborResources安装人员需求根据安装任务及工期要求合理安排，根据实际情况及时调整人员需要，作业人员初步安排见下表：The need for installation personnel should be reasonably arra
