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1、铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5 1 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 铝制板翅式换热器铝制板翅式换热器 Aluminum plate-fin heat exchanger 用用 户户 手手 册册 user manual -安装、操作与维护安装、操作与维护 -The installation, operation and maintenance 苏州三川换热器有限公司苏州三川换热器有限公司 Suzhou Sanchuan Heat
2、 Exchanger Co., LTD SC/QCM333 Rev.5 铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5 2 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 目目 录录 Table of Contents 章节号章节号 Section No. 章章 节节 名名 称称 Section Name 页页 码码 Page No. 1.0 概述和应用 The overview and application 3 1.1 概述 overview 3 1.2
3、 铝制板翅式换热器的成功应用 The successful application of aluminum plate-fin heat exchange 7 1.3 使用范围 Using range 9 1.4 适用流体 Apply fluid 10 2.0 安装、测试与运行 Install, test and operation 11 2.1 到货检验 Arrival inspection 11 2.2 存放 Storage 11 2.3 起吊与搬运 Lifting and handling 13 2.4 支撑横梁 support beams 13 2.5 工艺层的排放(工艺/无用区域)的
4、排放 process layer of emissions (process/useless area) 14 2.6 现场试验测试 Field test test 15 2.7 绝热 Heat insulation 15 2.8 无损检测 NDT 16 2.9 开车，运行，停车 Start up, Operation and shut down 16 3.0 维护 Maintenance 20 3.1 维护前的准备 Prepare before maintenance 20 3.2 检漏 leak detection 21 3.3 泄漏的修补 Repair of the leak 23 4.
5、0 制造、检验、验收标准 The fabrication, inspection and acceptance standard 24 铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5 3 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 1.0 概述和应用概述和应用 The overview and application 1.1 概述 Overview 1.1.1 铝制板翅式换热器由板束、封头、接管及支座等附件组成。流体的每一层通道由翅片、隔板、封 条组成，
6、每层通道在特定方位上都设有流体的进出口，并用该流体的进出口封头分别包容该流体的 每层进出口，焊上各自的接管而组成。 Aluminum plate-fin heat exchanger, take over by block, head and pipe, lifting lug and other accessories. Each layer of the stream is composed of fin, parting sheet, bar, each layer of the stream in a specific location on fluid of inlet and ou
7、tlet, head of the stream inclusion respectively each layer of the inlet and outlet, the stream on the welding of respective took over, , as shown in figure 1 . 图 1 Figure 1 多股流热交换器示意图 schematic flow heat exchangers 板束体由各流体的通道按需要依次叠置，在真空钎焊炉内钎焊成一体。每个通道由隔板（或侧板） 、 翅片（或导流片） 、封条等零件组成，如图 2 所示。 Block by eac
8、h stream, according to the need of superimposed, in a vacuum brazing furnace brazing into an organic whole. Each stream by the parting sheet (or side sheet), fin (or turning distributor fin), bar and other parts, as shown in figure 2. 铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5
9、4 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 图 2 Figure 2 板束体基本结构示意图 plate basic structure diagram 铝制板翅式换热器的尺寸表示是用 W 表示板束体的宽度、 H 表示板束体的层叠高度、 L 表示板束体 的长度（见图 3） 。 The size of the aluminum plate-fin heat exchanger is represented by W said is the width of the block, H mean the blocks layer heig
10、ht, L said the length of the block (see figure 3). 这三个尺寸的表示顺序统一为L*W*H，例如7500*1300*1580mm。 The three dimensions of order unity is L * W * H, such as 7500 * 1300 * 1580 mm. 热交换器尺寸、通道的数量、翅片类型、通道排列直接取决于应用需求。基本的换热器构成见图3。 The size of the heat exchanger, the number of levels, fin type, pile arrangement and
11、 direct flow channel will depend on the application requirements. Constitute the basic heat exchanger see figure 3. 图 3 figure 3 铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5 5 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 图3换热器主要构件含义 Main component of heat exchanger is show
12、n in figure 3 below:： （1）隔板 parting sheet （2）传热翅 heat transfer fin （3）导流片 turning distributor fin （4）封条 bar （5）侧板 outside sheet （6）封头 head （7）接管 pipe （8）板束体 block （L）长度 length (L) （W）宽度 width (W) （H）高度 height (H) 1.1.2 换热器组是由两台或两台以上的热交换器按不同的配管形式进行组合（并联或串联）而构成，如 图4所示。 当客户的热量交换要求的最大的尺寸超过了我公司钎焊炉能钎焊的尺寸范
13、围时会使用多台 叠加的方式进行换热。 heat exchanger group is made up of two or more than two heat exchangers are combined according to the different forms of piping (parallel or series) and composition, as shown in figure 4. When a customer for the heat exchange, the size of the largest more than my company can brazi
14、ng furnace brazing size range by using the way of more than one overlay for heat exchange. 图 4 figure 4 换热器组 heat exchanger group 铝制板翅式换热器用户手册 Aluminum plate-fin heat exchanger user manual Rev.5 6 苏州三川换热器有限公司 Suzhou Sanchuan Heat Exchanger Co., LTD 1.1.3 连接方式 connection 铝制板翅式换热器与设备管路连接有以下几种连接方式： Alu
15、minum plate-fin heat exchanger connected to the equipment connection has the following ways: 1.1.3.1 法兰连接 flange connection 如果换热器要与钢管或铝管安装连接，我公司可在换热器的接管上焊接相应尺寸的铝制法兰，以便 与连接管道的对接法兰配合。 If the heat exchanger with steel or aluminum pipe installation, our company can in the heat exchanger on the takeover
16、of corresponding size aluminum flange welding, in order to cooperate with the mating flange of the connecting pipe. 1.1.3.2 接管焊接 Pipe welding 如果换热器要与铝管管连接而又不用法兰，我公司可在换热器的接管上用闷盖密封，当客户在现场 准备对接时，只需在接管上找到按总图所示的槽线将闷盖锯开即可焊接。 If the heat exchanger to and aluminum tubes without flange connection, we can take over on heat exchanger with cap seal, when customers ready to dock at the scene, just on the takeover by general layout is shown in the slot will be stuffy, co
