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1、硬IFFPoeeuwsacouroxensMANUALFOR76,QUALITY僵PROGRESSTEAMSPDCAPDCAMANUAL-CONTENT目WhyThisManual2aPDCACycle34phases目PDCAStepByStep37stepswithtoolspresentation目PDCAProjectStatusSheet目ProjectBoard(VisualManagement)LanhctoncocodenlierenermWHYTHISMANUAL?气Continuousimprovementisthekeytolongtermsuccess口irequire
2、sinvolvementofall(fromoperatorstomanagementt)口Tosecureitsfuture,GlobalTubeOperationsinitiatethisambitiousprogram3QualityProgressTeams(QPT)usingPDCAmethodologyinallplants6activeteainsineacilplantbyDeceriber2000,imuchmorein2001ThismanualaimsatsupportingQualityProgressTeamsinastepbystepworkapproachcunh
3、edoncocoeeaioeesn。一aPDCACYCLEPDCAamethodin4phases(g-oPLAN;:fromproblemdefinitiontoactionplanD0:implemehtactialLplahCHECK:evaluateresultsACT;standardizeandextendPL4力PLAN【更二亏)step1.ldentifyproblemandsetgoalsw1.1Finalizeproblemstatement1.2Collectandorganizedata1.3Setobjectivesandmeasurementsstep2.Analy
4、zecauses人SeekpossiblecauSesandvalidatestep3.Genieratesolution(s)3.1Seekpossiblesolutions3.2Test&selectstep4.Planforimplementation二Developactionplan&ascoc|圈命定cunhedoncocoeeioeesn一an小DO愤一Step5.ImplementactionplanImplementtheactionsasplanned(coordinateandfollow-up)寸CollectdataNanhctoncocodenalierenm力CH
5、ECKR一(O)Step6.Evaluateresults(analyzedata)铁oHoAretheresultsinlinewithsetobjectives?3Whatistheeffectivenessofeachaction?Wheredowehavegaps?Whathaveweieant?ConfirmactionstostandardizeConfirmnewoperatingstandardssnhedoncocoseeaioeeesn一a小ACT月【更)Step7.Standardizeandextendw乡Createmeasurestoensurelong-terme
6、ffectiveness人Documentthenewrules:setproceduresandindicators3Shgretheproglesstosimilarareas小Re-UuSeSolutions(bestpracticesexchange)Nanhctoncocodenalierenm40PROJECTSELECTION-TEAMASSIGNMENT-ManagementresponsibilitythroughPDCAsteeringcommitteeisto:目Selectnewprojectsfocusingoncustomerrequirementsandinter
7、nalpriorities目SelectassociatedteamleaderandSponsor气AssistteamleaderandsponsoratassemblingtherightteammemberSH1刑巨币垂宁M押Edsy|FairDifficultLpporianb-CrihicalXMATRIX亘9气。鲁锢曼trerightcHghLow仪HporanceforthecustomerfintemalextemaJD7fcuiy白rthetsam2ausiynhetoncecoienioeneo一anosPDCA:STEPBYSTEPsQ/一7.StandardizeandextendCHECK6.EvaluateresultsD05.ImplementactionplanPLAN1.ldentifyproblem2ndsetgo2ls114Finalzeproblsmstatsment一12Colectandorganizedata一1.33Setobjectvesandmeasurements2.Analyzecauses3.Generatesolution31Seekpossiblesolutions3.2Test&select4Planforimplementation