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1、1,UGS公司MES 解决方案 Yu Bo Solution Architect Digital Manufacturing UGS Asia Pacific,Product Lifecycle Data Architecture,能否根据产品号码追溯这批产品的所有生产过程信息？ 同一条生产线需要混合组装多种型号产品的时候，能否自动校验和操作提示以防止部件装配错误、产品生产流程错误、产品混装和货品交接错误？ 过去12小时之内生产线上出现最多的5种产品缺陷是什么？次品数量各是多少？能否及时纠正？ 目前仓库以及前工序、中工序、后工序线上的每种产品数量各是多少？ 生产线和加工设备有多少时间在生产，多
2、少时间在停转和空转？ 能否废除人工报表，自动统计每个过程的生产数量、合格率和缺陷代码？,生产中的典型问题,制造执行系统 (MES: Manufacturing Execution System) MES是生产活动与管理活动信息沟通的桥梁，计划与生产之间承上启下的“信息枢纽”。 -生产与管理的桥梁 MES采集从接受订货到制成最终产品全过程的各种数据和状态信息，目的在于优化管理活动,对随时可能发生变化的生产状况作出快速反应。它强调是精确的实时数据。-精确的实时数据 MES改善设备投资回报率，以及改善及时交货、库存周转、毛利和现金流通性能-改善工厂运作,基本介绍 什么是 MES?,MES Compo
3、nents,生产线,Manufacturing Execution System,MES Benefits,平均减少制造周期时间45%； 一般减少数据输入时间为75%以上； 平均减少半成品(WIP)24%； 平均减少为交班而准备的纸面工作61%； 平均减少引导时间27%； 平均减少纸面工作和设计蓝图所带来的损失56%； 平均减少产品缺陷18%from MESA,Interoperability,Collaboration,MES - Part of Complete PLM Strategy,PLM Backbone - Teamcenter,Product,Order-to- deliver
4、y process,ERP,Marketing,Selling,Dispatch,Logistics,Product- concept,Product- definition,Product- development,Process development,Product- support,Enterprise-wide Collaboration,From Topfloor to Shopfloor,Prod Reqt planning,Equipment,Production Management,Tecnomatix Solution Architecture,TC Engineerin
5、g,TC Manufacturing,ERP,MES,CAPP,Assembly Planning,Line Balancing,Process Simulation,Human Performance,DES Simulation,Quality Planning,Robotics,OOTB Integration,Interface with Legcy and 3rd party softwares,VisMockup,FactoryCAD FactoryFLOW,Stamping,Jack,LDA Backbone,变更管理,配置管理,部门协作,TC Engineering,TC Ma
6、nufacturing,Assembly Planning,Line Balancing,Process Simulation,Human Performance,DES Simulation,Quality Planning,Robotics,Tecnomatix Applications Suite,Robotics,DES Simulation,Assembly Planning,Quality Planning,TC Engineering,VisMockup,TC Manufacturing,Pre-Planning,ECO,Adv. Planning,Validation,ERP,
7、MES,CAPP,ERP,Top Floor,Shop Floor,MES Structural View,Quality Problem Causes: -Faulty machine -Wrong Raw Material/Consumables -Wrong Production Sequence -Incorrect Work Instruction,(or traceability module),Xfactory MES 制造执行系统,Xfactory 是一个开放平台，包括应用软件和开发工具，可以管理日常工厂运营，能够用来管理工厂的日常运作，实现工厂与其扩展企业、供应链之间的整合。
8、 Xfactory 把实时生产数据反馈到工艺规划及优化系统中，以便能持续改进规划方案。 Xfactory 能够让制造企业管理并改进产品及工艺质量。,生产管理:一个完整的闭环解决方案 Production Management : A Complete Closed Loop,运行和部署 Launch & Deployment,Top - Floor,Xfactory MES Functions,批量跟踪 Batch and Lot Tracking 生产定单追踪 Production Order Tracking 车间材料的管理和跟踪 Shopfloor Materials Managemen
9、t & Tracking 产品可追溯性 Products Traceability 双向的产品组装记录 Bi-directional Genealogy 质量管理和缺陷跟踪 Quality Management and Defect Tracking 先进的汇报机制 Advanced Reporting,按订单生产，按库存生产 Build to Order, Build to Stock 操作警示 Operator Error-proofing 工时跟踪 Key Performance Indicators (KPI) 关键性能指标显示 (KPI) ERP 接口（采用ISA-95 标准） ER
10、P interface via ISA-95 standard 生产计划界面 Production Scheduling interface 统计过程控制 Statistical Process Control,Xfactory Architecture Applied to a Manufacturing Line,ERP,WC1,WC2,DB,ERP,生产管理器 Production Explorer,实时监控Real-time Monitoring of: 在制品 Work in Process 待制品 Work in Queue 生产状态 Production Status 订单位置
11、Order location 生产量 Throughput 消耗率 Consumption rates 库存 Inventory 设备 Equipment 其它相关项目,Manufacturing Process Work Instructions,容易定制友好界面且灵活对象和界面可重复调用提供示例支持VB 开发,客户端定制 Custom Production Client,性能监控器 Performance Monitor - KPIs,关键性能指标 监控的历史数据 对产品制造过程的数据分析 能够动态捕捉产品数据，允许制造商即时改变生产过程而不失去重要的历史数据,哪些汽车使用了这批蓄电池？
12、Which automobiles were made with this lot of batteries?,VIN12345-01,VIN12345-02,VIN12345-03,双向的产品组装记录 Bi-directional Genealogy,FORWARD,这部有缺陷的汽车使用了那些易损件？ Which consumables were used to make this defective automobile?,BACKWARD,VIN12345-03,实时制造信息和报告 Real-time Manufacturing Intelligence and Reporting,基于
13、 Microsoft Reporting Services 内置导航工具 用户配置 WEB 界面 用于特定数据分析的应用软件组 用基于Microsoft Visual Studio .Net 2003 的报表来进行定制分析 用户安全管理 用户特殊配置,Some Xfactory customers,21,UGS高科技电子行业 MES 解决方案,Screen Printing,Reflow,SMT Placement,Post-Inspection,Paste Inspection,Electronics Manufacturing Introduction,XXXX XXXX,Integrat
14、ed Execution Systems for Material, PCB and Box,Traceability,Enterprise Integration,Production Control,Define Factory, Inventory And BOM including Production Rules,Verify, release and control Work Order, Kitting, Inventory And SMT Setup,Point-and-click Quality, SPC and Configuration Management for PC
15、B and Box,Complete Production Rules Including Documentation Control and Delivery,Sales Order Shipping And KPI Reporting,Complete PCB Product and Process Traceability,Measure OEE,Why is Traceability Needed?,OEMs demand it and CMs need to demonstrate it OEMs have a Brand to protect CMs need to Retain
16、Customers and Attract New Ones Cannot trust Manual Methods or Disconnected Systems in todays high-mix product environment Recalls Scope management Cannot afford to Guess or Waste Time/Resources hunting for data Internal Production Support Data driven decisions on Reworks Need to know the impact on Delivery and Inventory,The ability to demonstrate traceability and satisfy OEM as well as staying ahead of Market demands is a Competitive Advantage !,
