《APQPS-detail(教材)》由会员分享，可在线阅读，更多相关《APQPS-detail(教材)（168页珍藏版）》请在金锄头文库上搜索。
1、1,APQP 先期产品品质规划程序,涂顺章,2,WHY APQP,为什么要APQP。 因为要一次就把产品做好。 为了能一次就把产品做好，所以必须事先做好详细的策划，将各项的人、机、料、法、环、测等给准备好。,3,什么时机要做APQP,新产品 我们希望新产品一开始投产就有好的结果，而不是匆促的急就章生产，是谋定而后动，是经详细的策划而产生好的结果。 产品变更时 变更时我们希望一次就变更好，各项的风险是最低的，所以此时我们必须有效策划变更的内容，一次就把事情做好。,4,APQP的责任,APQP所涉及的范围很广，不是一个部门就能完成，所以必须是跨部门完成。 目标的重心就是把产品做好，公司的相关部门围
2、绕在此重心目标，通力合作，降低所有不必要的风险、成本，一次就把事情尽可能做到完美的境界。,5,APQP的主要阶段,6,有设计责任公司的主要做法,可行性评估,设定开发目标及各项初始条件,客户要求,法规要求,营销策略,以往经验,市场需求,概念提出,成立项目小组,公司有了初步的设想，下了初步 任务。,成立项目组，指定项目负责人以 及项目成员。,收集上述的各项信息，进行开发 可行性的评估，如可行，则进行 下项工作,设定质量目标、成本目标、可靠性 目标、维护性目标，初始特殊特性 初始材料清单，初始流程图、初始 图面等。,7,有设计责任公司的主要做法,产品设计开发阶段,阶段评审,阶段评审,当前面的各项数据
3、执行完毕后， 应进行阶段评审，看各项的内容 是否没有问题，各项的进度、质 量成本是否符合计划要求，并同 意是否进入下阶段,设计小组：DFMEA，可制造性分析 可装配分析，设计验证、设计评审， 样件制造，工程图样、工程规范、 图样等。 APQP小组：设备、设施、工装需求 特殊产品和过程特性，样件控制计划 量具试验设备要求。,本阶段各项工作的评审，以及质量 时间、成本进度等是否符合要求， 是否可进入下阶段等。,8,有设计责任公司的主要做法,展开过程策划及设计,过程流程图，场地平面设计 PFMEA，CP，包装标准， 作业指导书，制程能力分析计划 MSA计划，人员的培训等等,试生产，SPC计算，MSA
4、分析 包装评估，公司内部认可， 顾客认可，顾客使用确认,阶段评审,过程及产品认可,阶段评审,本阶段各项工作的评审，以及质量 时间、成本进度等是否符合要求， 是否可进入下阶段等。,本阶段工作总结，看是否都符合 需求，质量、进度、成本是否和 计划相符，项目是否可结束等,9,有设计责任公司的主要做法,纠正、评定、持续改进,持续的改进，SPC监控， 提升制程能力，交期100% 做好服务,10,没有设计责任公司的主要做法,顾客要求进行新产品的生产,知会相关部门收集相关信息,提供各项的规格要求,生产能力、制程能力、成本 工装等内容,可行性评估,跨部门进行,组成APQP小组，设定负责人,组成APQP小组，设
5、定进度 分工职责，项目目标(成本、 进度、质量)等,11,没有设计责任公司的主要做法,展开过程策划及设计,过程流程图，场地平面设计 PFMEA，CP，包装标准， 作业指导书，制程能力分析计划 MSA计划，人员的培训等等,试生产，SPC计算，MSA分析 包装评估，公司内部认可， 顾客认可，顾客使用确认,阶段评审,过程及产品认可,阶段评审,本阶段各项工作的评审，以及质量 时间、成本进度等是否符合要求， 是否可进入下阶段等。,本阶段工作总结，看是否都符合 需求，质量、进度、成本是否和 计划相符，项目是否可结束等,12,没有设计责任公司的主要做法,纠正、评定、持续改进,持续的改进，SPC监控， 提升制
6、程能力，交期100% 做好服务,13,TS 16949的要求,7.3.1.1 Multidisciplinary approach The organization shall use a multidisciplinary approach to prepare for product realization, including . development/finalization and monitoring of special characteristics, . development and review of FMEAs, including actions to reduce
7、 potential risks, and . development and review of control plans.,14,TS 16949的要求,7.3.2.1 Product design input The organization shall identify, document and review the product design inputs requirements, including the following: customer requirements (contract review) such as special characteristics (
8、see 7.3.2.3), identification, traceability and packaging; use of information: the organization shall have a process to deploy information gained from previous design projects, competitor analysis, supplier feedback, internal input, field data, and other relevant sources, for current and future proje
9、cts of a similar nature; targets for product quality, life, reliability, durability, maintainability, timing and cost.,15,TS 16949的要求,7.3.2.2 Manufacturing process design input The organization shall identify, document and review the manufacturing process design input requirements, including product
10、 design output data, targets for productivity, process capability and cost, customers requirements, if any, and experience from previous developments.,16,TS 16949的要求,7.3.2.3 Special characteristics The organization shall identify special characteristics see 7.3.3 d) and include all special character
11、istics in the control plan, comply with customer-specified definitions and symbols, and identify process control documents including drawings, FMEAs, control plans, and operator instructions with the customers special characteristic symbol or the organizations equivalent symbol or notation to includ
12、e those process steps that affect special ?,17,TS 16949的要求,7.3.3.1 Product design outputs Supplemental The product design output shall be expressed in terms that can be verified and validated against product design input requirements. The product design output shall include design FMEA, reliability
13、results, product special characteristics and specifications, product error-proofing, as appropriate, product definition including drawings or mathematically based data, product design reviews results, and diagnostic guidelines where applicable.,18,TS 16949的要求,7.3.3.2 Manufacturing process design out
14、put The manufacturing process design output shall be expressed in terms that can be verified against manufacturing process design input requirements and validated. The manufacturing process design output shall include specifications and drawings, manufacturing process flow chart/layout, manufacturin
15、g process FMEAs, control plan (see 7.5.1.1), work instructions, process approval acceptance criteria, data for quality, reliability, maintainability and measurability, results of error-proofing activities, as appropriate, and methods of rapid detection and feedback of product/manufacturing process n
16、onconformities.,19,TS 16949的要求,7.3.4.1 Monitoring Measurements at specified stages of design and development shall be defined, analysed and reported with summary results as an input to management review.,20,TS 16949的要求,7.3.6.1 Design and development validation Supplemental Design and development val
17、idation shall be performed in accordance with customer requirements including programme timing.,21,TS 16949的要求,7.3.6.2 Prototype programme When required by the customer, the organization shall have a prototype programme and control plan. The organization shall use, wherever possible, the same suppli
18、ers, tooling and manufacturing processes as will be used in production. All performance-testing activities shall be monitored for timely completion and conformity to requirements. While services may be outsourced, the organization shall be responsible for the outsourced services, including technical leadership.,
