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1、Product Quality Assurance (PQA) module in SRM(Supplier Relationship Management供应商关系管理),( Trainer Name and Function ),Version 9.1 - November 2009,Update date I 2,Summary,Quiz on AQP.pp Reminder on PQA process PQA process in SRM : principles PQA process in SRM : description Search and reports FAQs Sup
2、port,Quiz : Reminder : You need to know the Supplier Quality Manual before starting this training,Update date I 4,What is a technology family?,Answer : D,A component belonging to a Technology Family will follow the non VALEO Specific Component category of the AQP.pp attached in Appendix 1.,Update da
3、te I 5,What has to be done to pre-select a designer Supplier?,Answer : A , D , F , plus Pre-process audit and ISOTS certification,Certification ISO 9001 is accepted for Non Valeo Specific components For Eval , SDAE , and Pre process audit , a score of 80% minimum is required Valeo Generic VRF signed
4、 is mandatory to enter Valeo panel,Update date I 6,When can a supplier be nominated ?,Answer : A , E and G,As soon as supplier selection is decided by VALEO, component specifications and drawing have to be updated if necessary and released, and VRF updated accordingly. VRF has to be agreed and signe
5、d by supplier THEN and ONLY then the Nomination Letter can be sent to the selected supplier,Update date I 7,What is a AQP.pp file?,Answer : B,The Advance Quality Planning procedure is a process which supplements supplier quality policy and rules and aims at conducting a thorough validation of the de
6、sign product and process in order to ensure that the supplier will be in a position to deliver as of the Start Of Production the expected level of quality in line with VALEO requirements.,Update date I 8,In which PQA stage are the SPPC defined?,Answer : A,The SPPC are defined in Stage 1 when buildin
7、g the VRF , and then the SPPC tracking sheet will be completed during the different stages .,Update date I 9,What is required for SPPC management ?,Answer : A or C or D,Each SPPC will require a capability study performed on at least 30 components Confirmation of a statistically Normal distribution o
8、f the process followed parameters and Ppk results above 2 or Cpk results above 1.67 . Then process must be monitored through SPC when in production In case capability is not demonstrated, supplier will have to adapt specific control plan, including Poka Yoke, 100% automatic control,Update date I 10,
9、What is the stage 3 of PQA?,Answer : D,Purposes of this phase are to review and approve supplier deliverables to ensure that product and process quality expectation are reached and to prepare Tool Launch. Upon Valeo request a design review may be organized with the supplier.,Update date I 11,When ha
10、s the tooling to be launched?,Answer : B,Update date I 12,What has to be done in stage 4?,Answer : B , D , E,The purpose of this stage is to ensure that the process developed by supplier is capable to produce the defined components in compliance with VALEO requirements, and targets defined for the F
11、ull Production Day and consequently to demonstrate: Run at rate - Capability - Build correct product in accordance with VALEO approved work instructions and control plan,Update date I 13,When can an open order be issued?,Answer : B,Update date I 14,How long does a probation period last?,It lasts at
12、minimum, if there is no incident:,Answer : E,VALEO requires in this stage the implementation of Control Shipment Level 1 activity at the supplier plant during 3 months-period following the Start of Production (SOP) (6-months in the case of a pass thru component). This shall be made out of the produc
13、tion line area in a dedicated zone and in accordance with Valeo SQA . At the same time , a reinforced control plan is required .,Update date I 15,A part with PQA status,Answer : A , C , D,VALEO has defined 3 different Product Quality Assurance Management flows , for Specific , non specific and Pass
14、Thru components .,Update date I 16,In which cases can a part lose its PQA status?,Answer : A , C , D,Non respect of the rules mentioned in the PQA management flows will trigger from VALEO to place the supplier in CSL activity . When PQA status is lost the supplier must identify with a label on each
15、box and container, the level of control shipment (1 or 2) the supplier is shipping under Case of a product or process modification or transfer of a supplier production line the PQA status is therefore lost and the PQA status will need to be re-granted going through the stages 2 to 6 of the AQP.pp as
16、 decided by VALEO supplier quality.,Reminder on the PQA Process,Update date I 18,What is the AQP.pp process?,AQP.pp process is defined in the procedure 21.04 (SQA Manual) It is a standardized methodology Advanced Quality Planning for product and process is a structured method of defining and establi
17、shing the necessary steps, which supplements supplier quality policy and rules implemented to ensure that a component will comply with VALEO requirements. For all components delivered to Valeo Which includes 7 stages in addition to the stage 0 , which is the supplier pre-selection Main activity by stage are Stage 1 : Supplier selection Stage2 : Supplier nomination Stage3 : Design validation Stage4 : Process validation Stage5 : Initial sample validation Stage6 : Start of Production , probationary period Stage7 : PQA management,
