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1、Group Lean Enterprise1The Project and Team项目和团队Group Lean Enterprise2Team Photo团队图片Group Lean Enterprise3Project selection 项目选定RPSZ 产品族 本VSM改善小组负责Bottle瓶类产品的改善Group Lean Enterprise409年4月到12月生产计划Project selection 项目选定Group Lean Enterprise5Bottle 中国安利产品工艺分布 选定DK7409为改善项目Project selection 项目选定Group Lea
2、n Enterprise6LEAD TIME生产周期=27天 Ratio of NA / NVA有价值对无价值时间比例=0.01% Total stock value 总库存金额=200KRMBCurrent status mapping 当前状态图Group Lean Enterprise7Current status mapping 当前状态图Takt time 节拍时间Group Lean Enterprise8Improvement target 改善目标Group Lean Enterprise9LEAD TIME生产周期=20天 Ratio of NA / NVA有价值对无价值时间
3、比例=0.1% Total stock value 总库存金额=100KRMBFuture status mapping 未来状态图Group Lean Enterprise10Action plan 改善计划Group Lean Enterprise11Photos of Improvement activity改善活動图片Group Lean Enterprise12Photos of Improvement activity改善活動图片Group Lean Enterprise13Before and after improvement改善前后对比5SGroup Lean Enterpr
4、ise14Before and after improvement改善前后对比看板系统Group Lean Enterprise15Before and after improvement改善前后对比看板系统Group Lean Enterprise16Before and after improvement改善前后对比SMEDGroup Lean Enterprise17Before and after improvement改善前后对比SMEDGroup Lean Enterprise18目标改善前改善后上升产能 (PCS/班)100,00084,05590,2647.39% 稼动率 (%
5、)100%93.61%95.17%1.56% 效率 (%)95%93.20%95.50%2.30% 良品率 (%)-98.55%99.79%1.24% OEE (%)-86.27%87.01%0.74% 停机时间(H)106511对比改善前效率上升了2.3%,OEE整体上升了0.74%Before and after improvement改善前后对对比TPMGroup Lean Enterprise19Before and after improvement改善前后对比6SigmaDOE Process列号1234Y1Y2Hourly output试验号行程时间速度压力停机时间 /2H秒模1
6、354254517.4181.034 52354.3304.7316.25204.923355355.4717174.71 4404305.4919.1146.07 5401.3354816.77171.74 6405254.7416.8192.86 7454354.7216.85202.978454.3255.4517.8176.97 9455304616.5185.45 Group Lean Enterprise20Before and after improvement改善前后对比6SigmaGroup Lean Enterprise21Before and after improvement改善前后对比Result 改善结果Group Lean Enterprise22Ongoing measurement and review system 持续监控和改善系统Group Lean Enterprise23Experience expanding 项目展开Group Lean Enterprise24Ideal state mapping 理想状态图
