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1、p.1SGM CONFIDENTIAL Issue Date: January 1997Standardized Work 标准化工作京信集团:徐永波p.2SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkCartoon of 5 team members in a boat rowing in different directions (p013) Cartoon of 5 happy team members in a boat rowing in same directions (p013)Without St
2、andardization 没有标准化With Standardization 使用标准化p.3SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkFStandardized Work is: 标准化工作就是：Fthe documented, current best method to safely and efficiently perform work, that meets the necessary level of quality. 所记录的当前实现安全有效生产, 达到必要质量水平的最佳生产方式。 p.4S
3、GM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkFStandardized Work is 标准化工作:Fused when there is a definable, repeatable process 用于明确而具有重复性的生产过程Repair Work 返修Materials 物料Production 生产标准化操作卡STANDARDIZED OPERATION SHEET Process Name 工序名称: Pin Insertion 插图钉 Group/ Team 小组/班组: Orientation
4、定位 Work Element 生产环节: 1. Pick up 1 pin in each hand 每只手拿起一个图钉2. Insert pins simultaneously in first row inside holes将图钉插入第一排内侧的孔中 3. Pick up 1 pin in each hand每只手拿起一个图钉4. Insert pins simultaneously in first row outside holes将图钉插入第一排外侧的孔中5. Repeat 1-4 for subsequent rows下面各排的安装重复1-4步操作Foam 泡沫Foam 泡沫G
5、uided Side Up 有倒角标记的一面向上 18 pegs 18枚1Start 开始2Finish 结束11223344556617171818Side View 侧视图p.6SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkFStandardized Work is 标准化工作是:Fa baseline for continuous improvement 不断改进的基线Fa documentation of the three elements important for continuous improv
6、ement: 提供了不断改进的三要素： Takt Time, Work Sequence, and Standard In-Process Stock 单位生产时间, 生产序列, 标准在制品存量Standardization 标准化Improvement 改进 Standardization 标准化Standardization 标准化Standardization 标准化Improvement 改进Improvement 改进p.7SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkuStandardized Wor
7、k is 标准化工作是: the documented, current best method to safely and efficiently perform work, that meets the necessary level of quality. 经记录的当前实现安全有效生产, 达到所需质量水平的最佳方式。 used when there is a definable, repeatable process 用于明确而具有重复性的工序 a baseline for continuous improvement 不断改进的基线 a documentation of the thr
8、ee elements important for continuous improvement: 提供了不断改进的三要素: Takt Time 单位生产时间 Work Sequence 生产序列 Standard In-Process Stock 标准在制品存量p.8SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkTakt Time 单位生产时间 FDetermines the speed of the line 确定了生产线的速度 FThe time available to produce a compone
9、nt or single unit. 生产一个零件或单元所能使用的时间 FDetermined by the number of vehicles required by the end of each day to meet the production target. 取决于实现生产目标所需每天制造的汽车数量Takt Time = 单位生产时间Operational Time per period 每个时间段的操作时间Yearly 每年 Monthly 每月 or Daily每天Takt Time is Constant! 单位生产时间是恒定的!No. of required per ti
10、me period每个时间段所需生产的 量p.9SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkTime 时间LucyEthel54321Takt Time 单位生产时间Team Member 班组成员Cycle Time 循环周期Cycle Time 循环周期Example of Lean Chocolate Factory 采取精益生产方式的巧克力厂 -Takt time is constant, based on demand单位生产时间是恒定的, 取决于需求 - Cycle time is adjusted
11、 to takt time循环周期与单位生产时间相适应Takt Time based on demand 单位生产时间取决于需求p.10SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkTimeLucyEthel54321Takt Time 单位生产时间Team Member 班组成员Cycle Time 循环周期Cycle Time 循环周期Overburden! 负担过重!Example of Unlean Chocolate Factory 采取非精益生产的巧克力厂 -Takt time arbitrarily
12、 speeded up单位生产时间被任意加快 -Cycle time not adjusted to takt time循环周期与单位生产时间不适应p.11SGM CONFIDENTIAL Issue Date: January 199754321标准化工作 Standardized WorkExample of Unlean Chocolate Factory 采取非精益生产的巧克力厂 -Takt time slowed down 放慢了单位生产时间 -Cycle time not adjusted to the takt time未根据单位生产时间调整循环周期Time 时间LucyEthe
13、lTakt Time 单位生产时间Wait Time! 等待时间!Wait Time! 等待时间!Team Member 班组成员Cycle Time 循环周期Cycle Time 循环周期p.12SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkWork Sequence 生产序列 FAgreed upon order in which work is done to maximise safety, quality, and efficiency. 就生产序列达成一致, 以最大程度地保证生产的安全, 保证质 量和
14、效率p.13SGM CONFIDENTIAL Issue Date: January 1997Standard In-Process Stock 标准在制品存量 F Specified quantity of parts necessary to efficiently complete the steps of one process at a job site. 保证生产场地上一个生产过程得以有效完成所需的零部件数量。 F Idle stock that is waiting for the next operation 下一步操作待用的闲置存量标准化工作 Standardized WorkCartoon of in-process stock (p035)p.15SGM CONFIDENTIAL Issue Date: January 1997标准化工作 Standardized WorkuExpectations of Standardized Work 标准化工作的预期效用1) Use SOS as a basis for training. 将SOS作为培训的基础2) Post SOS and use for process verification. 张贴SOS 并用以验证生产工序3) Always per
