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1、 MAXIGRAPH SERIES Coordinate Drive CNC CUTTING MACHINE INSTRUCTION MANUAL SAVE THIS MANUAL FOR FUTURE REFERENCE KOIKE ENGINEERING(TANGSHAN) CO., LTD. Page ii MAXIGRAPH is a steel plate cutting machine for fabrication of various industrial production. Gas cutting torches and, optionally, plasma cutti
2、ng torches, are provided at fixed positions on the machine. This machine is designed and manufactured for installation within a building. Make certain that it be placed and operated in a house. Operation, maintenance and repairs of this machine should be carried out by technical personnel who have s
3、uccessfully completed the Technical Seminar of Gas welding and Cutting or by people who have the same knowledge level with such technical personnel, in due observance of this Instruction Manual. TABLE OF CONTENTS Page iii Section 1 SAFETY PRECAUTIONS 1. 1 GENERAL SAFETY, MACHINE INSTALLATION1-2 1. 2
4、 ELECTRICAL SAFETY1-3 1. 3 GENERAL SAFETY, OXY-FUEL CUTTING1-3 1. 4 GENERAL SAFETY, PLASMA CUTTING1-4 1. 5 CUTTING PRECAUTIONS1-5 1. 6 WORKING SPACE LAYOUT1-6 Section 2 GENERAL INTRODUCTION 2. 1 SCOPE2-2 2. 2 DESCRIPTION2-2 2. 3 AXIS DEFINITION2-2 2. 4 RAIL ASSEMBLY2-3 2. 5 MACHINE FRAME2-3 2. 6 SAD
5、DLE ASSEMBLY2-4 2. 7 PULLEY UNIT/STEEL BAND ASSEMBLY2-4 2. 8 GAS DISTRIBUTION UNIT2-4 2. 9 GAS CONTROL PANEL2-4 2.10 OPERATION CONTROL CONSOLE2-4 2.11 TORCH BLOCKS2-5 2.12 LIMIT SWITCHES2-5 2.13 OPTIONAL EQUIPMENT2-5 Section 3 PRE-INSTALLATION REQUIREMENTS 3. 1 PRE-INSTALLATION SAFETY3-2 3. 2 SITE L
6、OCATION3-2 3. 3 SITE PREPARATION3-2 3. 4 ELECTRICAL REQUIREMENTS3-3 3. 5 OXY-FUEL REQUIREMENTS3-5 3. 6 CUTTING TABLE3-5 Section 4 INSTALLATION 4. 1 REQUIRED TOOLS4-2 4. 2 INSTALLATION SAFETY PRECAUTIONS4-2 4. 3 HANDLING AND STORAGE4-2 4. 4 UNPACKING AND CLEANING4-3 4. 5 RAIL INSTALLATION4-3 4. 6 PRI
7、MARY FLUID CONNECTION AND LEAK CHECK4-4 TABLE OF CONTENTS Page iv 4. 7 CABLE CONNECTION4-4 4. 8 MACHINE INSTALLATION4-4 4. 9 OPTIONAL EQUIPMENT4-14 Section 5 OPERATION 5. 1 SAFETY5-2 5. 2 EMERGENCY SWITCH UNIT5-2 5. 3 GAS CONTROL SYSTEM5-3 1. GENERAL5-3 2. OXY-FUEL IGNITION AND FLAME ADJUSTMENT (STA
8、NDARD GAS SYSTEM) 5-3 3. FLAME ADJUSTMENT5-4 4. BACKFIRE5-5 5. FLASHBACK5-5 6. GAS CONTROL UNIT5-5 5. 4 OPTIONAL ITEMS 5-7 1. AUTOMATIC IGNITION UNIT5-10 5. 5 OXY-FUEL CUTTING DATA5-11 Section 6 MAINTENANCE 6. 1 PRECAUTION FOR SAFETY MAINTENANCE6-2 6. 2 GENERAL6-2 6. 3 REGULAR MAINTENANCE SERVICE6-3 6. 4 ADJUSTMENT OF SIDE ROLLER6-3 6. 5 CLEANING OF RAIL6-4 6. 6 CLEANING OF ROLLER AND WHEEL6-4 6. 7 CLEANING OF GEAR AND PINION6-4 6. 8 GAS SYSTEM
