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1、Sourced HA, ScopingGEA Confidential, Draft - 7/19/02E1E2E3E4E5E6T1T2T3T4T5T6范围界定 Scope可行性分析 Feasibility设计确认 DC生产前准备 Pre-Pilot Readiness小批量试产 准备 Pilot Readiness生产准备 Production Readiness批量生产 Post- ProductionGEA Confidential July 18, 2002CH,GR 7/18/02针对产品级供应商的关键新品导入程序步骤 Key NPI Steps for Product-Level
2、Suppliers （GEA为水平轴洗衣机供应专门制定)(Created by GEA for Sourced Horizontal Axis Washers)Sourced HA, ScopingGEA Confidential, Draft - 7/19/02范围界定: 证明不需新的发明创造,从多个可选项众选择出初步的设计路径. Scope: Proves no new inventions are required and drives selection of primary design path from multiple alternatives 设计指南(建立可行性): 证明设
3、计概念功能,达到性能需求,为最终详细设计提供数据.Design Guidance (Feasibility): Proves the design concept functions and meets performance requirements. Provides data to finalize the detailed design. 设计确认(DC): 证明设计的零件和产品达到所有性能和可靠性需求, 设计确认的部件必须有正确的材料、 工艺和尺寸。 Design Confirmation (DC): Proves parts and product as designed meet
4、 all performance and reliability requirements. DC parts must be correct material, process and geometry 生产前准备: 证明产品工具（设备和模具）可以满足生产特性，进行完全的首检，收集全面的能力数据， 同时，证明加工的产品达到特性要求。 Pre Pilot: Proves production tooling produces parts to specification (full first piece inspection and capability data). Also, prove
5、s product as tooled meets specification.小批量生产: 证明生产设备，工艺，工具，模具和人员可以在满负荷情况下正常开展工作。Pilot: Proves production equipment, processes, tools and people work properly at full-production rate. E1E2E3E4E5E6T1T2T3T4T5T6范围界定可行性分析设计确认生产前准备小批量试产 准备生产准备大批量生产Sourced HA, ScopingGEA Confidential, Draft - 7/19/02E1 关键
6、要素Key Elements ： 不需发明No inventions 理解任务Understand task 需求定义Requirements defined 可靠性预算定义Reliability budgets defined 初始设计评估Initial design evaluated 硬件和软件的再次使用识别HW & SW reuse identified 软件需求特性书面化Software Requirements Specification written 书面确认没有侵犯专利概念Written approval of no patent concept violationsE1E2
7、E3E4E5E6T1T2T3T4T5T6范围界定可行性分析设计确认生产前准备小批量试产 准备生产准备大批量生产Sourced HA, ScopingGEA Confidential, Draft - 7/19/02T1 关键要素Key Elements : 技术对象评审/定义Technical objectives reviewed/defined 详细的产品消费者界面定义Detailed product consumer interface defined 技术特性完成并下达Technical Specification completed and released 高层次的DFSS（面向六
8、西格玛设计）积分卡和转移功能部件定义Top level DFSS scorecard & transfer function components defined 通过对已有产品的开发，对所有故障开始采用故障报告与纠正措施系统（FRACAS）FRACAS initiation for all failures throughout product development to production presented 已有的主设计和功能的关键技术指标（CTQ）的初步评审Preliminary review of main design and performance CTQs presente
9、d 完成并签署JDA（联合开发协议）/SOW（工作说明书）JDA/SOW completed and signed 定义SCR（售后服务率），完成可靠性计划初稿SCR defined and draft of reliability plan completed 选择设计概念Design concept selected 完成程序进度表Program schedule completed 未来不需进行发明创造No future inventions required 相关概念的专利查询完成，提交没有侵犯专利概念的书面证明 Concept-related patent searches comp
10、lete and written approval of no patent concept violations submittedE2E3E4E5E6T1T2T3T4T5T6E1范围界定可行性分析设计确认生产前准备小批量试产 准备生产准备大批量生产Sourced HA, ScopingGEA Confidential, Draft - 7/19/02E2 关键要素 Key Elements ： 需求完全流通（包括关键技术特性，CTQ）Requirements fully flowed-down (including CTQs) 可靠性计划文件化Reliability plan docume
11、nted 软件设计文件书面化Software Design Document written 基本软件在试验状态下工作Basic software working, under test 初始的设计指南，加速寿命试验完成Initial DG Highly Accelerated Life Test complete 在产品设计，软件，计算程序或者提交的部件上没有侵犯专利的书面确认Written approval of no patent violations on design of product, software, algorithms or components submittedE2
12、E3E4E5E6T1T2T3T4T5T6ScopeFeasibilityDCPrePilot ReadinessPilot ReadinessProduction ReadinessPost- ProductionE1Sourced HA, ScopingGEA Confidential, Draft - 7/19/02T2 关键要素Key Elements: 技术目标完成Technical objectives completed 详细的产品消费者界面设计完成Detailed product consumer interface design completed 高层次的DFSS积分卡上填写
13、好估计的Z-积分Top level DFSS scorecard populated with estimated Z- scores 报告运输试验初始结果Ship testing initial results reported 采用已经报告的所有故障更新FRACAS系统，并启动终止计划RACAS updating of all failures reported and closure plans initiated 主设计和性能CTQ定义并冻结Main design and performance CTQs defined and frozen 售后服务率，对导致售后服务的CTQ根本原因
14、分析的评估SCR root cause to CTQ analysis reviewed FMEA（失效模式与影响分析），FEA（有限元分析），为装配设计，噪音，主要的装配和子装配公差环和过 程能力分析完成FMEA, FEA, Design For Assembly, noise, major assembly and subassembly tolerance loops and process capability analysis completed 可靠性部件分配完成Reliability component allocations completed 设计可行性和功能验证Design
15、 feasibility and performance demonstrated 不需要新的发明No new inventions required 在提交的产品设计和部件上没有专利侵犯的书面证明Written approval of no patent violations on product design and components submittedE2E3E4E5E6T1T2T3T4T5T6ScopeFeasibilityDCPrePilot ReadinessPilot ReadinessProduction ReadinessPost- ProductionE1Sourced
16、 HA, ScopingGEA Confidential, Draft - 7/19/02E3 关键元素Key Elements: 制造方案完成Manufacturing issues completed 服务方案完成Service issues completed 主要的设计图完成，并列出其他期望的设计图清单Major drawings completed, list of other expected drawings presented 所有软件书面化（服务，工厂模式）All SW written (service, factory modes) 直流（？）硬件核对DC HW verified ALT开始 ALT started 对最终专利澄清完成并提交书面证明Final patent clearance with written approval completed and submittedE2E3E4E5E6T1T2T3T4T
