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1、PROCEDURE DOCUMENTNONCONFORMITY PRODUCT CONTROL PROCEDUREDocument No.CX-004EditionB/1Effective date 2005-12-10Page 1 of 4- 1 - of 4Origination and Revision RecordDocument editionOrigination and Revision Date Origination and Revision Pages Origination and Revision SummaryB/02004-11-164 PagesChange Ed
2、itionB/12005-12-102 PagesRevise Improper Treatment to Finished ProductPAGE EDITION CONTENT PAGE1234567891011121314 PAGE EDITIONB/ 0B/ 0B/0B/0Approved by:Verified by:Created by:PROCEDURE DOCUMENTNONCONFORMITY PRODUCT CONTROL PROCEDUREDocument No.CX-004EditionB/1Effective date 2005-12-10Page 2 of 4- 2
3、 - of 4NONCONFORMITY PRODUCT CONTROL PROCEDURE1. PURPOSEThis procedure prescribed responsibility and content nonconformity product should be marked, recorded, evaluated, quarantined and managed to prevent non-anticipative use and delivery.2. SCOPE This procedure applies to all nonconformity product
4、control and treatment after delivery in the company.3. DEFINITIONSNone4. RESPONSIBILITY4.1 Quality checkers in each department are responsible for identification and judgement of nonconformity products in own department.4.2 The Quality Assurance Department is responsible for evaluation of nonconform
5、ity products and organization treatment after delivery.5. PROCEDURE5.1 Quality InspectionOperators and inspectors in each department and quality checkers at QC Section inspect supplies according to the SIP Return nonconformity product which defects affect function and critical dimension. 5.3.2 Durin
6、g production nonconformity products are found, quality checker record in detail the name, quantity and unqualified content of defective supplies and give them to QC monitor.After affirmance by QC monitor give them to QC director for evaluation and treatment advice.5.3.3 During final inspection nonco
7、nformity products are found, quality checkers fill in and notice correlative department to rework. 5.4 Treatment for Nonconformity ProductsTreatment classification: reject/return, 100% inspection/sort, rework/repair, concession release, scrap etc. 5.4.1Reject/return, 100% inspection/selectPROCEDURE
8、DOCUMENTNONCONFORMITY PRODUCT CONTROL PROCEDUREDocument No.CX-004EditionB/1Effective date 2005-12-10Page 3 of 4- 3 - of 45.4.1.1 Outsourcing goods: QC section is in charge of accounting of delay time and amount of loss money. Purchasing section is in charge of connecting with suppliers to make relev
9、ant treatment.5.4.1.1 Half-finished goods: return direct to responsible process for treatment. 5.4.2Rework/repair After completing rework and repair, quality checker inspect as usual and record in. 5.4.3 Concession Release 5.4.3.1 When nonconformity supplies may result in quality problem, but becaus
10、e :1. under condition of imperative production have no enough time to take effectual action 2. its defect may take corrective action next processResponsible department may apply for concession release. 5.4.3.2 requesting concession release, the departments producing nonconformity products fill conce
11、ssion content, reason, quantity, preventive action in and give it to QC monitor after approval by QC director. 5.4.3.3 After affirmation no quality and quantity error, submit to QC director. If disagreement with fact, QC monitor returns and reports to QC director. 5.4.3.4 Confirmation by QC director
12、: 1.Concession times of same problem 2. Mark and management requirement 3. If need to make limit sample of nonconformity product. Provided need, confirm sample number, effectual time limit and expiry treatment mode. 5.4.3.5 power of examination and approvalQC director: 1. first concession applicatio
13、n; 2. amount of loss money500 yuan; 3.delay time10 hoursQA manager: 1. can not repair during next process and affect direct quality; 2.repeated concession application; 3. amount of loss money500 yuan; 4.delay time10 hours5.4.3.6 When concession release, responsible department makes concession mark f
14、or control operation next process. Original paper of application form for concession release is filed and number by QC section for review. Application department keeps copy. 5.4.3.7 when unqualified supplies does not affect quality of product, QC section decides direct concession acceptance when eva
15、luating and need not use application procedure for concession release. 5.4.4 Scrap5.4.4.1 After the department scrapping supplies fill product description, quantity and reason in detail in , give it to QC monitor for scrap application. 5.4.4.2 power of examination and approval for scrapQC monitor :
16、1. set-up, adjusting die, making sample etc. usual scrap 2. unusual scrap and rejection rate 5%PROCEDURE DOCUMENTNONCONFORMITY PRODUCT CONTROL PROCEDUREDocument No.CX-004EditionB/1Effective date 2005-12-10Page 4 of 4- 4 - of 4QC director: 1. unusual scrap and rejection rate 10%2.amount of loss money 1000 yuanQC manager: 1. rejection rate 10% unusual scrap 2. 1000 yuanamount of loss money 5000 yuanWhen amount of loss mon
